Subaru Subaru Forester 1997-2002 Brakes Specifications
Subaru Subaru Forester 1997-2002

Subaru Subaru Forester 1997-2002 Brakes Specifications

Explore the detailed brake specifications for the 1997-2002 Subaru Forester, including pad dimensions, rotor sizes, and maintenance tips. Perfect for DIY repairs, upgrades, and troubleshooting.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1997-2002 Subaru Forester. It is designed to assist mechanics, enthusiasts, and owners in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering brake types, maintenance, and performance, with a quick reference guide for key specifications.

How to Use

Use the search bar to enter keywords related to brakes, such as 'rotor size' or 'brake pad material'. The search will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

10.9 inches (277 mm)

Rear Rotor Diameter

10.3 inches (262 mm)

Brake Pad Material (Front)

Semi-metallic

Brake Fluid Type

DOT 3

60-0 mph Stopping Distance

135 feet (41.1 meters)

Available Specifications

Brake System Components

This section covers the primary components of the Subaru Forester's braking system, including the front and rear brakes, rotors, calipers, and brake lines. It provides detailed technical information about each component and its role in the overall braking performance.

Front Brakes
  • Ventilated disc brakes for improved heat dissipation
  • Single-piston sliding calipers
  • Rotor diameter: 10.9 inches (277 mm)
  • Brake pad material: Semi-metallic
  • Standard ABS (Anti-lock Braking System) integration
  • Optional upgrade to performance brake pads
Rear Brakes
  • Solid disc brakes for consistent performance
  • Single-piston sliding calipers
  • Rotor diameter: 10.3 inches (262 mm)
  • Brake pad material: Organic
  • Parking brake integrated into rear calipers
  • Optional drum brake configuration for base models

Brake Maintenance

This section provides guidelines for maintaining the braking system, including inspection intervals, replacement schedules, and common troubleshooting tips. Proper maintenance ensures optimal braking performance and longevity of components.

Inspection Intervals
  • Inspect brake pads every 12,000 miles (19,312 km)
  • Check rotor thickness every 24,000 miles (38,624 km)
  • Inspect brake fluid level and condition every 6 months
  • Test parking brake functionality annually
  • Look for signs of uneven wear or damage during inspections
Replacement Guidelines
  • Replace brake pads when thickness is below 3 mm
  • Replace rotors if thickness is below minimum specification (10.5 mm front, 9.5 mm rear)
  • Brake fluid replacement every 30,000 miles (48,280 km) or 2 years
  • Replace brake lines if signs of cracking or leakage are present
  • Use only OEM or equivalent replacement parts

Brake Performance

This section discusses the performance characteristics of the Subaru Forester's braking system, including stopping distances, fade resistance, and the impact of ABS on safety. It also covers optional upgrades for enhanced performance.

Stopping Distance
  • 60-0 mph stopping distance: 135 feet (41.1 meters)
  • Improved stopping distance with ABS activation
  • Wet weather performance: Reduced stopping distance by 10% compared to non-ABS models
  • Impact of tire type on braking performance
  • Optional performance brake kits reduce stopping distance by 15%
Fade Resistance
  • Ventilated front rotors reduce brake fade during heavy use
  • High-temperature brake pads available for towing or mountain driving
  • Fluid boiling point: 446°F (230°C) for standard DOT 3 brake fluid
  • Upgrade to DOT 4 fluid for higher boiling point (500°F/260°C)
  • Avoid prolonged braking to prevent overheating

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum or disc (rear)
Configuration
Dual-circuit, diagonally split
Platform
Subaru SF Forester platform
Material
Cast iron rotors, semi-metallic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.9 inches (277 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Rotor Diameter
10.3 inches (262 mm)
Rear Rotor Thickness
0.39 inches (10 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Brake Drum Diameter
7.87 inches (200 mm)
Brake Line Diameter
0.31 inches (8 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Pads
Semi-metallic friction material
Calipers
Aluminum alloy
Brake Lines
Steel braided with rubber coating

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Dual-circuit hydraulic system
  • Diagonal split for safety
Calipers
  • Single-piston floating calipers (front)
  • Dual-piston calipers (optional rear)
  • Corrosion-resistant coating
Rotors
  • Vented front rotors
  • Solid rear rotors
  • Drilled for heat dissipation
Pads
  • Wear indicators
  • Low-dust formulation
  • High-temperature resistance
Safety
  • ABS with wheel speed sensors
  • Brake fluid level sensor
  • Parking brake with automatic adjustment

Safety Features

Primary Safety
  • ABS prevents wheel lockup
  • EBD optimizes braking force
Secondary Safety
  • Parking brake with automatic adjustment
  • Brake fluid level warning system
Emergency Features
  • Dual-circuit system for redundancy
  • Diagonal split ensures partial braking

Comfort Features

Noise Reduction
  • Anti-squeal shims on pads
  • Chamfered pad edges
Pedal Feel
  • Progressive brake pedal response
  • Low effort for smooth braking
Maintenance
  • Self-adjusting rear brakes
  • Easy-to-replace pads

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake pad spreader
  • Caliper compression tool
  • Brake bleeder kit
Consumables
  • DOT 4 brake fluid
  • Brake cleaner spray
  • Anti-seize compound

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Lubricate caliper slides
Maintenance Notes
  • Replace brake fluid every 2 years
  • Inspect ABS system during service
  • Check for uneven pad wear

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Seal failure or corrosion
Labor
Miles: 12,000
Years: 1
Coverage: Installation defects

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Casting for rotors
  • Extrusion for brake lines
  • Molding for pads
Quality Control
Rotors: inspection: Dimensional accuracy, Testing: Heat resistance
Pads: inspection: Friction material bonding, Testing: Wear rate
Sustainability
  • Recycled materials in pads
  • Low-emission manufacturing
  • Recyclable packaging
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to the braking system

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test parking brake function
  • Lubricate caliper slides

Ensure proper brake fluid level and inspect for leaks

24,000
24
  • Replace brake pads if necessary
  • Inspect brake lines for wear
  • Check ABS system functionality
  • Flush and replace brake fluid

Use DOT 4 brake fluid for replacement

60,000
60
  • Replace rotors if worn
  • Inspect and replace calipers if needed
  • Check brake master cylinder
  • Perform full system bleed

Ensure all components are torqued to specification

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1997-2002 Subaru Forester models?

Yes, these brakes are designed to be compatible with all 1997-2002 Subaru Forester models, including both manual and automatic transmissions. They meet OEM specifications and are suitable for both front and rear brake systems. Ensure you verify the exact model and trim level for precise fitment, as slight variations may exist between base and premium trims.

Q2

What is the recommended maintenance schedule for Subaru Forester brakes?

Subaru recommends inspecting brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 3mm or less. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed every 30,000 miles or 2 years to maintain optimal performance and safety.

Q3

How do I replace the brake pads on a 1997-2002 Subaru Forester?

To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors. If rotors are in good condition, clean them with brake cleaner. Install new pads, reassemble the caliper, and torque bolts to manufacturer specifications. Test brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the brake pads and rotors for wear or damage. Clean the brake components with brake cleaner and check for proper alignment. If the issue persists, consider resurfacing or replacing the rotors and installing new brake pads.

Q5

How can I optimize the performance of my Subaru Forester brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Regularly inspect and maintain the braking system, including fluid levels and pad thickness. Avoid aggressive driving, which can overheat brakes. Consider upgrading to performance brake components if you frequently drive in demanding conditions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1997-2002 Subaru Forester Service Manual

Coming Soon

Comprehensive service manual covering brake system maintenance, repair, and troubleshooting for 1997-2002 Subaru Forester models.

Subaru Technical Service Bulletin: Brake System Updates

Coming Soon

Technical bulletin addressing common brake system issues and updates for 1997-2002 Subaru Forester models.

Subaru Forester Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake parts for 1997-2002 Subaru Forester models, including pads, rotors, and calipers.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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