Subaru Subaru Forester 2003-2008 Fuel System Specifications
Subaru Subaru Forester 2003-2008

Subaru Subaru Forester 2003-2008 Fuel System Specifications

Explore detailed fuel specifications for the 2003-2008 Subaru Forester, including fuel type, tank capacity, economy, and emission standards. Ideal for maintenance, performance tuning, and troubleshooting.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2003-2008 Subaru Forester. It includes information on fuel types, fuel economy, tank capacity, and emissions standards. Use this guide to understand the vehicle's fuel requirements and performance. The document is organized into sections for easy navigation, with a quick reference table for key specifications.

How to Use

Use the search function to find specific terms or phrases related to fuel specifications. Enter keywords like 'fuel type' or 'tank capacity' to quickly locate relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled clearly, and subsections provide detailed points for easy reference.

Key Specifications

Fuel Type

Regular Unleaded (87+ octane)

Fuel Tank Capacity

15.9 gallons

City MPG

20-22 MPG

Highway MPG

26-28 MPG

Combined MPG

23-24 MPG

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel recommended for the 2003-2008 Subaru Forester, including octane ratings and any specific requirements for optimal performance.

Recommended Fuel Type
  • Regular unleaded gasoline with an octane rating of 87 or higher
  • Premium unleaded gasoline (91 octane or higher) recommended for turbocharged models
  • Avoid using diesel or ethanol blends above 10%
  • Use of fuel additives is not required but may improve performance
Fuel System Specifications
  • Multi-port fuel injection system
  • Fuel pump pressure: 43.5 psi (300 kPa)
  • Fuel filter located under the vehicle near the fuel tank
  • Fuel tank material: high-density polyethylene

Fuel Economy and Efficiency

This section provides details on the fuel economy ratings for the 2003-2008 Subaru Forester, including city, highway, and combined MPG estimates.

EPA Fuel Economy Ratings
  • City: 20-22 MPG
  • Highway: 26-28 MPG
  • Combined: 23-24 MPG
  • Turbocharged models may have slightly lower MPG
Factors Affecting Fuel Efficiency
  • Driving habits (e.g., aggressive acceleration reduces efficiency)
  • Vehicle maintenance (e.g., clean air filters improve MPG)
  • Tire pressure (underinflated tires decrease fuel economy)
  • Environmental conditions (e.g., cold weather reduces efficiency)

Fuel Tank and Capacity

This section outlines the fuel tank specifications for the 2003-2008 Subaru Forester, including capacity, materials, and refueling tips.

Fuel Tank Capacity
  • Standard fuel tank capacity: 15.9 gallons (60.2 liters)
  • Reserve capacity: approximately 2.5 gallons (9.5 liters)
  • Fuel gauge accuracy may vary based on driving conditions
  • Refuel when the fuel light illuminates to avoid running out of fuel
Refueling Tips
  • Use the correct fuel grade as specified in the owner's manual
  • Avoid overfilling the tank to prevent fuel spillage
  • Ensure the fuel cap is securely tightened after refueling
  • Check for fuel leaks or odors after refueling

Component Specifications

Overview

Type
Gasoline
Octane Rating
87 (regular) or 91 (premium) recommended
Fuel System
Sequential multi-port fuel injection
Tank Capacity
15.9 gallons (60.2 liters)
Fuel Economy
20-27 mpg city/highway (varies by model year and trim)

Dimensions

Tank Length
34.5 inches (87.6 cm)
Tank Width
22.8 inches (57.9 cm)
Tank Height
12.4 inches (31.5 cm)
Filler Neck Diameter
1.5 inches (3.8 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Flow Rate
120 liters per hour (31.7 gallons per hour)
Fuel Filter Pore Size
10 microns

Materials

Tank Material
High-density polyethylene (HDPE)
Fuel Lines
Nitrile rubber with steel braiding
Filler Neck
Galvanized steel
Fuel Pump
Thermoplastic housing with stainless steel components
Fuel Filter
Cellulose and resin composite

Features

Fuel Delivery
  • Electronic fuel injection
  • Returnless fuel system
  • Variable fuel pressure control
Emissions Control
  • Evaporative emissions system
  • Charcoal canister
  • OBD-II compliant
Safety
  • Rollover valve
  • Impact-resistant fuel tank
  • Automatic fuel shutoff
Monitoring
  • Fuel level sensor
  • Low fuel warning light
  • Fuel consumption display
Maintenance
  • Replaceable fuel filter
  • Serviceable fuel pump
  • Accessible fuel lines

Safety Features

Tank Protection
  • Impact-resistant design
  • Shielded fuel lines
Fire Prevention
  • Automatic fuel shutoff
  • Flame arrestor in filler neck
Leak Prevention
  • Sealed fuel system
  • Pressure relief valve

Comfort Features

Refueling
  • Easy-access fuel door
  • Lockable fuel cap
  • Fuel gauge accuracy
Driving
  • Smooth fuel delivery
  • Consistent performance
  • Low noise operation
Maintenance
  • Easy filter replacement
  • Accessible fuel pump
  • Clear service intervals

Accessories

Aftermarket
  • High-flow fuel pumps
  • Performance fuel filters
  • Fuel system cleaners
Oem
  • Genuine Subaru fuel caps
  • OEM fuel pumps
  • Factory fuel filters
Tools
  • Fuel pressure tester
  • Fuel line disconnect tool
  • Fuel tank cleaning kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect fuel lines for leaks
  • Check fuel pump operation
  • Replace fuel filter
  • Clean fuel injectors
  • Inspect fuel tank for damage
Maintenance Notes
Use only recommended fuel types and additives

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel system components
Powertrain
Miles: 60,000
Years: 5
Coverage: Fuel pump and injectors
Emissions
Miles: 80,000
Years: 8
Coverage: Evaporative emissions system
Corrosion
Miles: Unlimited
Years: 5
Coverage: Fuel tank and lines

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Injection molding for fuel tank
  • Robotic assembly for fuel pump
  • Precision machining for injectors
Quality Control
Pressure Testing: 100% of fuel tanks
Flow Testing: Every fuel pump
Leak Testing: Complete fuel system
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Eco-friendly packaging
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Energy Efficiency: 15% improvement since 2003

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Inspect fuel lines and connections
  • Check fuel pump operation
  • Replace fuel filter
  • Test fuel pressure
  • Inspect fuel tank for damage

Use only Subaru-approved fuel system cleaners

60,000
48
  • Replace fuel filter
  • Clean fuel injectors
  • Inspect evaporative emissions system
  • Check fuel tank straps
  • Test fuel pressure regulator

May require special tools for fuel system diagnostics

100,000
84
  • Replace fuel pump assembly
  • Inspect and clean fuel tank
  • Replace all fuel lines
  • Test injector flow rates
  • Perform complete fuel system diagnostic

Critical to use OEM parts for fuel system components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is recommended for the 2003-2008 Subaru Forester?

The 2003-2008 Subaru Forester is designed to run on unleaded gasoline with an octane rating of 87 or higher. Using premium fuel (91 octane or higher) is not required but may improve performance in certain conditions. Avoid using diesel or ethanol blends above 10%, as they can damage the engine and fuel system.

Q2

What is the recommended maintenance schedule for the fuel system?

The fuel system in the 2003-2008 Subaru Forester requires regular maintenance. Replace the fuel filter every 30,000 miles and inspect the fuel lines for leaks or wear annually. Use fuel injector cleaner every 15,000 miles to maintain optimal performance. Always follow the owner's manual for specific intervals and procedures.

Q3

How do I replace the fuel pump in a 2003-2008 Subaru Forester?

To replace the fuel pump, first, disconnect the battery and relieve fuel system pressure. Remove the rear seat cushion to access the fuel pump assembly. Disconnect the electrical connectors and fuel lines, then unscrew the retaining ring. Carefully remove the old pump, install the new one, and reassemble in reverse order. Test for leaks before driving.

Q4

What should I do if my Forester has poor fuel economy?

Poor fuel economy can result from clogged fuel injectors, a dirty air filter, or incorrect tire pressure. Start by checking and replacing the air filter if necessary. Use a fuel injector cleaner and ensure tires are inflated to the recommended PSI. If issues persist, inspect the oxygen sensors and spark plugs for wear.

Q5

How can I optimize fuel efficiency in my 2003-2008 Subaru Forester?

To optimize fuel efficiency, maintain proper tire pressure, use the recommended fuel grade, and avoid excessive idling. Regularly replace air filters and spark plugs, and ensure the engine is tuned correctly. Driving at steady speeds and reducing unnecessary weight in the vehicle can also improve mileage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2008 Subaru Forester Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2003-2008 Subaru Forester.

Subaru Technical Service Bulletin: Fuel System Updates

Coming Soon

Details updates and fixes for common fuel system issues in the 2003-2008 Subaru Forester.

Subaru Forester Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts, including fuel system components, for the 2003-2008 Forester.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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