Subaru Subaru Impreza 1992-2000 Brakes Specifications
Subaru Subaru Impreza 1992-2000

Subaru Subaru Impreza 1992-2000 Brakes Specifications

Explore the detailed brake specifications for the 1992-2000 Subaru Impreza, including rotor sizes, caliper types, and pad dimensions. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1992-2000 Subaru Impreza. It is designed to assist mechanics, enthusiasts, and owners in understanding the brake components, maintenance requirements, and performance characteristics. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.

How to Use

Use the search functionality to find specific terms or components related to the braking system. Enter keywords like 'rotor size' or 'brake pad material' to locate relevant information.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

10.7 inches (272 mm)

Rear Rotor Diameter

10.2 inches (260 mm)

Brake Fluid Type

DOT 3 or DOT 4

Front Pad Thickness (New)

0.47 inches (12 mm)

Rear Drum Diameter

7.1 inches (180 mm)

Available Specifications

Front Brake System

This section covers the front brake system of the 1992-2000 Subaru Impreza, including the brake calipers, rotors, and pads. It provides details on dimensions, materials, and maintenance tips to ensure optimal performance.

Brake Calipers
  • Single-piston floating calipers
  • Made of lightweight aluminum alloy
  • Compatible with standard and performance brake pads
  • Require periodic inspection for wear and corrosion
Brake Rotors
  • Ventilated front rotors for improved heat dissipation
  • Standard rotor diameter: 10.7 inches (272 mm)
  • Thickness: 0.98 inches (25 mm)
  • Replace if thickness falls below 0.91 inches (23 mm)
Brake Pads
  • Semi-metallic or ceramic pad options
  • Standard pad thickness: 0.47 inches (12 mm)
  • Replace if thickness is less than 0.12 inches (3 mm)
  • Ensure proper bedding-in process for new pads

Rear Brake System

This section details the rear brake system, including drum and disc brake configurations, depending on the model year and trim. It provides specifications and maintenance guidelines for rear brake components.

Rear Brake Drums (Base Models)
  • Drum diameter: 7.1 inches (180 mm)
  • Shoe lining thickness: 0.16 inches (4 mm)
  • Replace if lining thickness is less than 0.04 inches (1 mm)
  • Adjust brake shoe clearance periodically
Rear Disc Brakes (Higher Trims)
  • Solid rear rotors
  • Rotor diameter: 10.2 inches (260 mm)
  • Thickness: 0.39 inches (10 mm)
  • Replace if thickness falls below 0.35 inches (9 mm)

Brake Fluid and Hydraulics

This section focuses on the brake fluid requirements and hydraulic system components, including the master cylinder and brake lines. It provides guidelines for fluid replacement and system maintenance.

Brake Fluid
  • DOT 3 or DOT 4 brake fluid recommended
  • Boiling point: 401°F (205°C) for DOT 3, 446°F (230°C) for DOT 4
  • Replace fluid every 2 years or 30,000 miles
  • Check for contamination or moisture regularly
Master Cylinder
  • Dual-circuit design for safety
  • Bore size: 0.87 inches (22 mm)
  • Inspect for leaks or wear in seals
  • Replace if pedal feel becomes spongy

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
Subaru Impreza GC/GF/GM chassis
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.2 inches / 259 mm
Front Rotor Thickness
0.98 inches / 25 mm
Rear Drum Diameter
7.87 inches / 200 mm
Rear Drum Width
1.57 inches / 40 mm
Brake Pad Thickness
0.47 inches / 12 mm
Brake Shoe Thickness
0.31 inches / 8 mm
Master Cylinder Diameter
0.87 inches / 22 mm

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-carbon steel
Pads
Semi-metallic friction material
Shoes
Organic friction material
Brake Lines
Steel braided with rubber coating

Features

Braking System
  • Anti-lock Braking System (ABS) optional
  • Dual-circuit hydraulic system
  • Proportioning valve for rear brakes
  • Self-adjusting rear drum brakes
Performance
  • Vented front rotors for heat dissipation
  • High-friction brake pads
  • Optimized pedal feel
  • Short stopping distance for class
Durability
  • Corrosion-resistant rotors
  • Reinforced brake lines
  • Long-lasting friction materials
  • Sealed wheel cylinder design
Maintenance
  • Wear indicators on brake pads
  • Easy-access drum brake adjusters
  • Replaceable brake hardware
  • Standardized caliper mounting
Safety
  • Redundant hydraulic circuits
  • ABS compatibility
  • Emergency brake assist
  • Parking brake integrated with rear drums

Safety Features

System Redundancy
  • Dual-circuit hydraulic system
  • Independent front and rear circuits
Emergency Features
  • Parking brake with mechanical linkage
  • ABS for wheel lock prevention
Driver Assistance
  • Brake pedal force sensor
  • Proportioning valve for balanced braking

Comfort Features

Pedal Feel
  • Optimized pedal travel
  • Progressive brake response
Noise Reduction
  • Anti-squeal shims on pads
  • Drum brake noise dampening
Maintenance Ease
  • Tool-free drum adjusters
  • Quick-change pad design
Environmental
  • Low-dust brake pads
  • Corrosion-resistant components

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Drum brake spring tool
  • Brake bleeding kit
Maintenance Kits
  • Brake pad replacement kit
  • Drum brake hardware kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pad thickness
  • Check rotor and drum wear
  • Inspect brake fluid level
  • Test parking brake function
  • Lubricate caliper slides
  • Adjust rear drum brakes
Maintenance Notes
Replace brake fluid every 2 years or 24,000 miles

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warpage or cracking
Drums
Miles: 50,000
Years: 4
Coverage: Structural integrity
Hydraulic Components
Miles: 60,000
Years: 5
Coverage: Leaks or failure

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for critical surfaces
  • Heat treatment for durability
  • Automated assembly of calipers
Quality Control
Dimensional Checks: 100% inspection
Material Testing: Batch sampling
Performance Testing: Dyno testing
Sustainability
  • Recyclable materials
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Annual Output: 500,000 units
Defect Rate: <0.1%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor and drum wear
  • Inspect brake fluid level
  • Test parking brake function
  • Lubricate caliper slides

Ensure proper brake fluid level and quality

24,000
24
  • Replace brake fluid
  • Inspect brake lines for damage
  • Check master cylinder function
  • Test ABS system operation
  • Adjust rear drum brakes

Use only DOT 3 or DOT 4 brake fluid

50,000
60
  • Replace brake pads
  • Resurface or replace rotors
  • Inspect and replace drum brake hardware
  • Check wheel cylinder operation
  • Perform full system bleed

Replace rotors if below minimum thickness

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors compatible across all 1992-2000 Subaru Impreza models?

Brake pads and rotors for the 1992-2000 Subaru Impreza are generally compatible across all trims, including sedan, wagon, and coupe models. However, there are slight variations depending on the drivetrain (AWD vs. FWD) and engine size. For example, AWD models may require thicker rotors. Always verify part numbers with your vehicle's VIN or consult a Subaru dealer to ensure compatibility.

Q2

What is the recommended maintenance schedule for brakes on a 1992-2000 Subaru Impreza?

Subaru recommends inspecting brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 3mm or less. Rotors should be checked for warping or scoring and replaced if they fall below the minimum thickness specification. Brake fluid should be flushed every 30,000 miles or 2 years to maintain optimal performance.

Q3

How do I replace the brake pads on a 1992-2000 Subaru Impreza?

To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's torque specifications. Finally, pump the brake pedal to restore pressure before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking brakes may indicate worn pads or a lack of lubrication on the pad backing plates. Vibrations during braking often suggest warped rotors. Inspect the pads and rotors for wear or damage. If the rotors are warped, they should be resurfaced or replaced. Ensure all components are properly lubricated and torqued to specifications to resolve these issues.

Q5

How can I improve the braking performance of my 1992-2000 Subaru Impreza?

Upgrading to high-performance brake pads and slotted or drilled rotors can enhance braking performance. Ensure your brake fluid is fresh and meets DOT 4 specifications. Regularly inspect and maintain the brake system, including calipers and lines, to prevent leaks or failures. Properly bedding in new pads and rotors is also crucial for optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1992-2000 Subaru Impreza Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for all 1992-2000 Subaru Impreza models.

Subaru Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in 1992-2000 Subaru Impreza models, including rotor and pad specifications.

Subaru Impreza Brake Parts Catalog

Coming Soon

Catalog listing all OEM and aftermarket brake components for 1992-2000 Subaru Impreza models, including part numbers and compatibility details.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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