Subaru Subaru Legacy 2005-2009 Brakes Specifications
Subaru Subaru Legacy 2005-2009

Subaru Subaru Legacy 2005-2009 Brakes Specifications

Explore the detailed brake specifications for the 2005-2009 Subaru Legacy, including pad sizes, rotor dimensions, and caliper types. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2005-2009 Subaru Legacy. It is designed to assist users in understanding the components, performance, and maintenance requirements of the brakes. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about brake types, dimensions, and performance metrics.

How to Use

Use the search bar to enter keywords related to brake components or specifications. Results will highlight relevant sections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections for easy reference.

Key Specifications

Front Rotor Diameter

294 mm

Rear Rotor Diameter

290 mm

Brake Pad Material

Semi-metallic

ABS Standard

Yes

60-0 mph Stopping Distance

~120 feet

Available Specifications

Brake System Overview

This section provides an overview of the braking system used in the 2005-2009 Subaru Legacy, including the types of brakes, their configuration, and general performance characteristics.

Brake Types
  • Front brakes: Ventilated discs
  • Rear brakes: Solid discs
  • Optional rear drum brakes on base models
  • Anti-lock Braking System (ABS) standard on all trims
  • Electronic Brakeforce Distribution (EBD) included
  • Brake Assist (BA) available on higher trims
Brake Configuration
  • Dual-circuit hydraulic system
  • Front and rear brake calipers are single-piston
  • Brake pads made of semi-metallic material
  • Brake rotor diameter: 294 mm (front), 290 mm (rear)
  • Parking brake: Mechanical, rear-wheel actuated

Brake Performance

This section covers the performance metrics of the braking system, including stopping distances, pedal feel, and heat dissipation capabilities.

Stopping Distance
  • 60-0 mph stopping distance: ~120 feet
  • 80-0 mph stopping distance: ~210 feet
  • Performance varies with tire type and road conditions
  • ABS reduces stopping distance on slippery surfaces
Heat Dissipation
  • Ventilated front rotors improve heat dissipation
  • Rear solid rotors are sufficient for standard driving
  • Brake fade minimal under normal conditions
  • High-performance pads recommended for heavy use

Maintenance and Service

This section outlines the maintenance requirements and service intervals for the braking system, including pad replacement, rotor inspection, and fluid changes.

Brake Pad Replacement
  • Recommended replacement interval: 30,000-50,000 miles
  • Inspect pads every 10,000 miles
  • Use OEM or equivalent high-quality pads
  • Replace pads if thickness is below 3 mm
Brake Fluid Service
  • Brake fluid type: DOT 3 or DOT 4
  • Fluid change interval: Every 30,000 miles or 2 years
  • Check fluid level monthly
  • Bleed brakes during fluid replacement

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
Subaru Legacy 2005-2009
Material
Cast iron rotors with ceramic pads
Location
Wheel-mounted

Dimensions

Front Rotor Diameter
11.6 inches (294.6 mm)
Rear Rotor Diameter
11.3 inches (287 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Rotor Thickness
0.79 inches (20 mm)
Front Pad Thickness
0.47 inches (12 mm)
Rear Pad Thickness
0.39 inches (10 mm)
Brake Line Diameter
0.31 inches (8 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding

Features

Performance
  • High thermal capacity rotors
  • Low-dust ceramic pads
  • Progressive brake feel
Durability
  • Corrosion-resistant rotors
  • Long-lasting pad material
  • Reinforced brake lines
Safety
  • ABS integration
  • Electronic brake-force distribution
  • Brake assist system
Maintenance
  • Wear indicators on pads
  • Easy-access caliper design
  • Replaceable rotor surfaces
Environmental
  • Low-dust pad formulation
  • Recyclable rotor materials
  • Eco-friendly brake fluid

Safety Features

Active Safety
  • Anti-lock Braking System (ABS)
  • Electronic Brake-force Distribution (EBD)
Passive Safety
  • Dual-circuit hydraulic system
  • Automatic brake pad wear compensation
Emergency Features
  • Brake assist for emergency stops
  • Hill start assist

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Chamfered pad edges
  • Vibration dampening rotors
Pedal Feel
  • Linear brake response
  • Adjustable pedal height
  • Progressive engagement
Maintenance Alerts
  • Wear indicator warnings
  • Fluid level monitoring
  • System diagnostics

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Caliper compression tool
  • Brake bleeder kit
  • Torque wrench
Maintenance Kits
  • Pad and rotor replacement kit
  • Brake fluid flush kit
  • Caliper service kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines for wear
  • Lubricate caliper slides
  • Test parking brake function
Maintenance Notes
Use only DOT 4 brake fluid. Avoid mixing different brake fluid types.

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Brake pads and rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Brake system repairs
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: Brake rotor corrosion
Accessories Warranty
Miles: 12,000
Years: 1
Coverage: Brake system accessories

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Precision casting of rotors
  • Automated pad assembly
  • Robotic caliper painting
Quality Control
Rotor inspection: 100% dimensional checks
Pad Testing: Friction coefficient verification
System Testing: Hydraulic pressure testing
Sustainability Practices
  • Recycled materials in pad composition
  • Water-based painting process
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.02%
Energy Usage: 15 kWh per unit

Service Information for brakes Service

Maintenance and service requirements specific to the brake system

30,000
24
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid moisture content
  • Lubricate caliper pins
  • Inspect brake lines for damage

Replace pads if thickness is below 3mm

60,000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Flush brake fluid
  • Inspect caliper function
  • Check ABS sensor operation

Use only manufacturer-approved brake fluid

100,000
84
  • Complete brake system overhaul
  • Replace all brake lines
  • Rebuild or replace calipers
  • Replace master cylinder if needed
  • Full system pressure test

Requires specialized brake system tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2005-2009 Subaru Legacy models?

The brakes are compatible with all 2005-2009 Subaru Legacy models, including sedan and wagon variants. However, it is essential to verify the specific trim level and engine type, as some performance models may require upgraded brake components. Always cross-check part numbers with your vehicle's VIN or consult a Subaru dealer for confirmation.

Q2

What is the recommended maintenance schedule for Subaru Legacy brakes?

Subaru recommends inspecting brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 3mm or less. Brake fluid should be flushed every 30,000 miles or 2 years. Regular checks for uneven wear, noise, or vibration are crucial to ensure optimal braking performance.

Q3

How do I replace the brake pads on a 2005-2009 Subaru Legacy?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and torque the bolts to the manufacturer's specifications. Test the brakes before driving.

Q4

What should I do if my brakes are making noise or vibrating?

Noise or vibration often indicates worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and check for proper alignment. If the issue persists, replace the pads or rotors as needed. Ensure all hardware is properly torqued and lubricated.

Q5

How can I optimize the braking performance of my Subaru Legacy?

To optimize braking performance, use high-quality brake pads and rotors designed for your driving conditions. Regularly inspect and maintain the braking system, including fluid levels and caliper function. Avoid aggressive driving and allow brakes to cool after heavy use. Consider upgrading to performance brake components for enhanced stopping power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2009 Subaru Legacy Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 2005-2009 Subaru Legacy models.

Subaru Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in 2005-2009 Subaru Legacy models.

Subaru Legacy Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake components for 2005-2009 Subaru Legacy models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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