Subaru Subaru Legacy 2015-2019 Exhaust Specifications
Subaru Subaru Legacy 2015-2019

Subaru Subaru Legacy 2015-2019 Exhaust Specifications

Explore detailed exhaust system specifications for the 2015-2019 Subaru Legacy, including components like the catalytic converter, muffler, and tailpipe. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2015-2019 Subaru Legacy. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering exhaust components, performance, and maintenance tips.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. The search results will highlight relevant sections and subsections for quick access.

Navigate through the document using the table of contents. Each major section is divided into subsections, which can be expanded to view detailed technical points. Use the quick reference section for key specifications.

Key Specifications

Exhaust Diameter

2.5 inches

Catalytic Converter Efficiency

90% reduction

Muffler Noise Reduction

Up to 50 dB

Material

Stainless Steel

Warranty

5 years / 60,000 miles

Available Specifications

Exhaust Components

This section details the primary components of the exhaust system in the 2015-2019 Subaru Legacy. It includes information about the materials, design, and function of each part, such as the muffler, catalytic converter, and exhaust pipes.

Muffler
  • Constructed from stainless steel for durability
  • Designed to reduce exhaust noise effectively
  • Features a dual-tip design for improved aesthetics
  • Includes internal baffles for sound dampening
  • Corrosion-resistant coating for longevity
  • Easy to replace with OEM or aftermarket options
Catalytic Converter
  • Uses a honeycomb structure for efficient emissions control
  • Complies with EPA and CARB standards
  • Made from high-quality ceramic and metal substrates
  • Includes oxygen sensors for optimal performance
  • Designed to last the lifetime of the vehicle
  • Replacement requires professional installation
Exhaust Pipes
  • Made from aluminized steel for heat resistance
  • 2.5-inch diameter for optimal exhaust flow
  • Flexible joints to accommodate engine movement
  • Heat shields to protect surrounding components
  • Rust-resistant coating for extended durability
  • Available in OEM and aftermarket configurations

Exhaust Performance

This section covers the performance characteristics of the exhaust system, including airflow, noise levels, and emissions. It also provides insights into how the system contributes to the overall performance of the vehicle.

Airflow Efficiency
  • Optimized for minimal backpressure
  • Enhances engine performance and fuel efficiency
  • Designed to work with both 2.5L and 3.6L engines
  • Includes a resonator for smoother airflow
  • Reduces turbo lag in turbocharged models
  • Improves throttle response
Noise Levels
  • Engineered for a quiet cabin experience
  • Produces a deep, sporty tone under acceleration
  • Meets strict noise regulations
  • Includes sound-deadening materials
  • Minimizes drone at highway speeds
  • Customizable with aftermarket exhaust systems
Emissions Control
  • Reduces harmful emissions by up to 90%
  • Includes a secondary air injection system
  • Monitors emissions via onboard diagnostics
  • Supports eco-friendly driving
  • Compatible with low-sulfur fuels
  • Regular maintenance ensures compliance

Maintenance and Care

This section provides guidance on maintaining the exhaust system to ensure longevity and optimal performance. It includes tips for inspection, cleaning, and addressing common issues.

Inspection Tips
  • Check for rust or corrosion every 6 months
  • Inspect hangers and brackets for wear
  • Look for cracks or leaks in the exhaust pipes
  • Monitor oxygen sensor performance
  • Ensure heat shields are securely attached
  • Listen for unusual noises during operation
Cleaning and Protection
  • Use a mild detergent to clean exterior surfaces
  • Apply a rust inhibitor to exposed metal parts
  • Avoid high-pressure washing near seals
  • Clean the catalytic converter with approved products
  • Inspect and clean the muffler interior periodically
  • Protect against road salt in winter months
Common Issues and Solutions
  • Address rattling noises by tightening loose components
  • Replace worn gaskets to prevent leaks
  • Fix check engine lights related to oxygen sensors
  • Repair or replace damaged heat shields
  • Upgrade to aftermarket parts for better performance
  • Consult a professional for complex repairs

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Single exit, dual tip
Platform
Subaru Global Platform
Material
Stainless steel
Location
Rear underbody

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.5 inches (88.9 mm)
Overall Length
78 inches (1981.2 mm)
Muffler Length
24 inches (609.6 mm)
Catalytic Converter Length
18 inches (457.2 mm)
Ground Clearance
6.5 inches (165.1 mm)
Weight
32 lbs (14.5 kg)

Materials

Exhaust Pipe
409 stainless steel
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel housing
Tailpipe
Polished stainless steel
Gaskets
Graphite and stainless steel

Features

Performance
  • Optimized flow design
  • Reduced back pressure
  • Enhanced exhaust scavenging
  • Improved engine efficiency
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
  • Vibration dampening
Emissions
  • EPA-compliant catalytic converter
  • Oxygen sensor integration
  • Low emissions design
  • PZEV (Partial Zero Emissions Vehicle) certified
Sound
  • Tuned exhaust note
  • Reduced cabin noise
  • Balanced resonance
  • Sporty acoustic profile
installation
  • Direct bolt-on design
  • Precision-fit components
  • Factory-aligned hangers
  • No cutting or welding required

Safety Features

Heat Management
  • Heat shields on critical components
  • Thermal insulation
  • Safe ground clearance
Structural integrity
  • Reinforced mounting points
  • Crash-resistant design
  • Flexible joints to prevent cracking
Emissions Control
  • Catalytic converter efficiency monitoring
  • Oxygen sensor feedback system
  • Leak detection system

Comfort Features

Noise Reduction
  • Multi-chamber muffler design
  • Sound-deadening materials
  • Resonator integration
Vibration Control
  • Rubber isolators
  • Flexible pipe joints
  • Balanced weight distribution
Aesthetics
  • Polished tailpipe finish
  • Sleek design integration
  • Brand-specific styling

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Aftermarket exhaust tips
  • Performance mufflers
Maintenance Tools
  • Exhaust hanger removal tool
  • Oxygen sensor socket
  • Exhaust sealant
Protective Gear
  • Heat-resistant gloves
  • Exhaust wrap
  • Underbody coating

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Inspect catalytic converter
  • Test oxygen sensors
Maintenance Notes
Regularly check for rust and corrosion, especially in winter climates.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: Perforation due to rust
Warranty Terms
Warranty void if aftermarket modifications are made.

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Flow testing
  • Quality inspection
Quality Control
Pressure Testing: 100% tested for leaks
Material inspection: X-ray and ultrasonic testing
Fitment Check: Tested on vehicle prototypes
Sustainability Practices
  • Recycled materials used
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Energy Usage: 15 kWh per unit

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean tailpipe and inspect for corrosion
  • Test oxygen sensor functionality
  • Inspect catalytic converter for damage

Ensure all connections are tight and free of leaks.

60,000
48
  • Perform full exhaust system inspection
  • Replace gaskets if necessary
  • Check heat shields for integrity
  • Test exhaust back pressure
  • Inspect flex pipe for cracks

Use a smoke machine to detect small leaks.

100,000
84
  • Replace oxygen sensors
  • Inspect and clean catalytic converter
  • Check for rust and corrosion
  • Replace exhaust hangers if worn
  • Perform emissions system test

Consider replacing the catalytic converter if efficiency is below 90%.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2015-2019 Subaru Legacy models?

This exhaust system is designed to be compatible with all 2015-2019 Subaru Legacy models, including both 2.5L and 3.6L engine variants. It is engineered to fit seamlessly with the factory mounting points and hangers. However, compatibility may vary slightly depending on trim levels or aftermarket modifications. Always verify fitment details with the manufacturer or retailer before purchase.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 6-12 months. Ensure all bolts and hangers are secure and free of corrosion. Clean the exhaust tips to prevent buildup. If you live in areas with harsh winters or road salt, more frequent inspections are recommended. Replace worn-out gaskets or damaged components promptly to maintain optimal performance.

Q3

How do I install or replace the exhaust system on my Subaru Legacy?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by loosening the bolts at the manifold and mid-pipe connections. Detach the hangers using a pry tool. Install the new exhaust by aligning it with the hangers and tightening the bolts evenly. Use new gaskets to ensure a proper seal. Double-check all connections for leaks before lowering the vehicle.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the hangers, bolts, and gaskets for tightness and wear. Check for holes or cracks in the pipes. If the issue persists, consult a professional mechanic to diagnose and repair the problem. Ignoring these noises can lead to reduced performance or safety hazards.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of leaks and properly aligned. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow. Regularly clean the exhaust tips and inspect for blockages. Pairing the exhaust system with a tuned ECU can further enhance power and efficiency. Always follow the manufacturer’s recommendations for modifications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2019 Subaru Legacy Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for installing, maintaining, and troubleshooting the exhaust system for 2015-2019 Subaru Legacy models.

Subaru Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines updates and fixes for common exhaust system issues in 2015-2019 Subaru Legacy models.

Subaru Legacy Exhaust Parts and Accessories Catalog

Coming Soon

A comprehensive catalog of OEM and aftermarket exhaust parts and accessories for 2015-2019 Subaru Legacy models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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