Subaru Subaru Outback 2000-2004 Body Specifications
Subaru Subaru Outback 2000-2004

Subaru Subaru Outback 2000-2004 Body Specifications

Explore detailed body specifications for the 2000-2004 Subaru Outback, including dimensions, frame construction, and exterior features. Ideal for repairs, modifications, and part compatibility.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 2000-2004 Subaru Outback. It is organized into sections covering dimensions, materials, design elements, and safety features. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the vehicle's body specifications.

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Key Specifications

Length

186.2 inches

Width

68.9 inches

Height

63.0 inches

Wheelbase

104.3 inches

Cargo Volume

33.5 cubic feet

Available Specifications

Dimensions

This section covers the exterior and interior dimensions of the 2000-2004 Subaru Outback, including length, width, height, wheelbase, and cargo space. These measurements are essential for understanding the vehicle's size and capacity.

Exterior Dimensions
  • Length: 186.2 inches
  • Width: 68.9 inches
  • Height: 63.0 inches
  • Wheelbase: 104.3 inches
  • Ground clearance: 7.3 inches
  • Curb weight: 3,230 lbs
Interior Dimensions
  • Headroom (front/rear): 39.3/37.8 inches
  • Legroom (front/rear): 42.5/35.4 inches
  • Shoulder room (front/rear): 54.1/53.9 inches
  • Cargo volume: 33.5 cubic feet

Materials and Construction

This section details the materials used in the body construction of the 2000-2004 Subaru Outback, including the type of steel, corrosion resistance, and structural design for durability and safety.

Body Materials
  • High-strength steel frame
  • Galvanized steel panels for corrosion resistance
  • Reinforced roof structure
  • Lightweight aluminum hood
Construction Features
  • Unibody construction for rigidity
  • Energy-absorbing crumple zones
  • Reinforced side-impact beams
  • Seam welding for added strength

Design Elements

This section highlights the design features of the 2000-2004 Subaru Outback, including its aerodynamic shape, exterior styling, and functional design elements.

Exterior Design
  • Sleek, aerodynamic profile
  • Raised roof rails for cargo versatility
  • Flared wheel arches for rugged appearance
  • Integrated fog lights
Functional Features
  • Rear spoiler for improved aerodynamics
  • Power-adjustable side mirrors
  • Heated windshield wipers
  • All-weather tires

Safety Features

This section outlines the safety features integrated into the body design of the 2000-2004 Subaru Outback, focusing on crash protection and occupant safety.

Crash Protection
  • Dual front airbags
  • Side-impact door beams
  • ABS (Anti-lock Braking System)
  • Seatbelt pretensioners
Occupant Safety
  • Child safety seat anchors (LATCH)
  • Height-adjustable seatbelts
  • Reinforced passenger cell
  • Emergency trunk release

Component Specifications

Overview

Type
Station Wagon
Configuration
5-door
Platform
Subaru Legacy Platform
Material
Steel Unibody Construction
Location
Manufactured in Lafayette, Indiana, USA

Dimensions

Length
186.8 in (4745 mm)
Width
69.7 in (1770 mm)
Height
63.0 in (1600 mm)
Wheelbase
104.3 in (2649 mm)
Ground Clearance
7.3 in (185 mm)
Curb Weight
3285 lbs (1490 kg)
Cargo Volume
33.5 cu ft (949 L)

Materials

Frame
High-strength steel
Panels
Galvanized steel with anti-corrosion coating
Roof
Steel with optional aluminum alloy
Windows
Laminated safety glass

Features

Exterior
  • All-wheel drive system
  • Roof rails
  • Fog lights
  • Rear spoiler
interior
  • Leather-wrapped steering wheel
  • 60/40 split-folding rear seats
  • Dual-zone climate control
  • Power windows and mirrors
Lighting
  • Halogen headlights
  • LED taillights
  • Daytime running lights
Storage
  • Underfloor cargo compartment
  • Rear seatback pockets
  • Center console storage
Aerodynamics
  • Streamlined body design
  • Rear roof spoiler
  • Underbody panels

Safety Features

Structural
  • Reinforced crumple zones
  • Side-impact door beams
Restraint Systems
  • Dual front airbags
  • Side curtain airbags
Visibility
  • Heated side mirrors
  • Rear window defroster

Comfort Features

Seating
  • Heated front seats
  • 8-way adjustable driver seat
Climate Control
  • Dual-zone automatic climate control
  • Rear seat vents
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials
Convenience
  • Keyless entry
  • Power sunroof

Accessories

Exterior
  • Roof rack crossbars
  • Mud flaps
  • Trailer hitch
interior
  • Cargo tray
  • Seat covers
  • Floor mats
Protection
  • Front grille guard
  • Door edge guards
  • Windshield sunshade

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and lubricate door hinges
  • Check body panel alignment
  • Inspect underbody for corrosion
  • Clean and condition weather seals
  • Inspect roof rails and mounts
Maintenance Notes
Regular waxing recommended to protect paint finish

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation only
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 emergency services

Production Details

Manufacturer
Subaru of Indiana Automotive, Inc.
Manufacturing Process
  • Robotic welding
  • Electro-coating for rust protection
  • Precision panel alignment
Quality Control
inspection Stages: 3-stage paint inspection
Testing: Water leak and wind noise testing
Sustainability Practices
  • Recycled materials in underbody components
  • Low-VOC paint process
Production Metrics
Annual Output: 200,000 units
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect door hinges and lubricate
  • Check body panel alignment
  • Inspect weather seals for wear
  • Clean and condition rubber seals
  • Inspect roof rails for tightness

Use only Subaru-approved lubricants for hinges and seals

15,000
12
  • Inspect underbody for corrosion
  • Check for paint chips and touch up
  • Inspect windshield wiper blades
  • Test all exterior lights
  • Inspect and clean sunroof tracks

Pay special attention to areas prone to rust

30,000
24
  • Full body inspection for alignment
  • Check and tighten all body mounts
  • Inspect and clean drainage channels
  • Test all door and window mechanisms
  • Inspect and adjust hood and trunk latches

Requires specialized alignment tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2000-2004 Subaru Outback?

The 2000-2004 Subaru Outback features a 2.5L H4 engine producing 165-168 hp and 166-167 lb-ft of torque. It comes with a 5-speed manual or 4-speed automatic transmission. The vehicle has a ground clearance of 7.3 inches, a curb weight of 3,300-3,500 lbs, and offers all-wheel drive as standard. It is compatible with 91 octane fuel and has a fuel capacity of 16.9 gallons.

Q2

What are the maintenance requirements for the 2000-2004 Subaru Outback?

The 2000-2004 Subaru Outback requires regular maintenance, including oil changes every 3,000-5,000 miles, tire rotations every 6,000 miles, and brake inspections every 12,000 miles. The timing belt should be replaced every 105,000 miles, and coolant should be flushed every 30,000 miles. Regularly check and replace air filters, spark plugs, and transmission fluid as per the owner's manual.

Q3

How do I replace the headlights on a 2000-2004 Subaru Outback?

To replace the headlights on a 2000-2004 Subaru Outback, first, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab. Unscrew the retaining ring or bolts holding the headlight in place. Carefully remove the old bulb and insert the new one, ensuring it is properly seated. Reattach the retaining ring and reconnect the electrical connector. Test the headlights before closing the hood.

Q4

What should I do if my 2000-2004 Subaru Outback is overheating?

If your 2000-2004 Subaru Outback is overheating, first turn off the air conditioning and turn on the heater to help dissipate heat. Pull over safely and turn off the engine. Check the coolant level and refill if necessary, ensuring the engine is cool before opening the radiator cap. Inspect for leaks, damaged hoses, or a faulty thermostat. If the issue persists, seek professional assistance.

Q5

How can I optimize the performance of my 2000-2004 Subaru Outback?

To optimize the performance of your 2000-2004 Subaru Outback, regularly maintain the engine with timely oil changes and air filter replacements. Use high-quality fuel and ensure proper tire pressure. Upgrade to performance tires and consider installing a cold air intake or aftermarket exhaust system. Regularly inspect and replace worn suspension components to maintain handling and ride quality.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2004 Subaru Outback Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2000-2004 Subaru Outback.

Subaru Outback Technical Service Bulletin

Coming Soon

Official technical service bulletins addressing common issues and updates for the 2000-2004 Subaru Outback.

Subaru Outback Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts and accessories for the 2000-2004 Subaru Outback.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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