Subaru Subaru Outback 2005-2009 Brakes Specifications
Explore the complete brake specifications for the 2005-2009 Subaru Outback, including rotor sizes, pad types, caliper details, and hydraulic system information. Ideal for maintenance, repairs, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2005-2009 Subaru Outback. It is designed to help users understand the technical aspects of the brakes, including components, maintenance, and performance. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover major aspects of the braking system, with subsections breaking down specific details.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor diameter' or 'brake pad material' to locate relevant information quickly.
Navigate through the sections by scrolling or using the table of contents. Each section is labeled with a title and description, making it easy to find the information you need.
Key Specifications
Front Rotor Diameter
294 mm
Rear Rotor Diameter
290 mm
Brake Pad Material (Front)
Ceramic
Brake Pad Material (Rear)
Semi-metallic
60-0 mph Stopping Distance
120 feet
Available Specifications
Brake System Components
This section covers the primary components of the braking system, including rotors, calipers, pads, and hydraulic systems. Understanding these parts is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the braking system, including rotors, calipers, pads, and hydraulic systems. Understanding these parts is essential for maintenance and troubleshooting.
Front Brakes
- Ventilated disc rotors for improved heat dissipation
- Single-piston floating calipers
- Ceramic brake pads for reduced wear and noise
- Rotor diameter: 294 mm (11.6 inches)
- Pad thickness (new): 10 mm
- Hydraulic system with ABS integration
Rear Brakes
- Solid disc rotors for durability
- Single-piston floating calipers
- Semi-metallic brake pads for consistent performance
- Rotor diameter: 290 mm (11.4 inches)
- Pad thickness (new): 8 mm
- Parking brake integrated into rear calipers
Brake Performance
This section provides details on the braking performance of the 2005-2009 Subaru Outback, including stopping distances, pedal feel, and system responsiveness.
Brake Performance
This section provides details on the braking performance of the 2005-2009 Subaru Outback, including stopping distances, pedal feel, and system responsiveness.
Stopping Distance
- 60-0 mph stopping distance: 120 feet (dry conditions)
- Wet condition stopping distance increased by 15%
- ABS prevents wheel lockup during hard braking
- Brake assist system for emergency stops
Pedal Feel and Responsiveness
- Firm pedal feel with minimal travel
- Linear braking response for predictable stops
- Hydraulic system ensures consistent pressure
- Low noise and vibration during operation
Maintenance and Service
This section outlines maintenance schedules, common issues, and service recommendations for the braking system to ensure optimal performance and longevity.
Maintenance and Service
This section outlines maintenance schedules, common issues, and service recommendations for the braking system to ensure optimal performance and longevity.
Maintenance Schedule
- Inspect brake pads every 12,000 miles
- Replace brake fluid every 30,000 miles
- Check rotor thickness during pad replacement
- Lubricate caliper pins annually
Common Issues
- Brake squeal due to worn pads or rotors
- Reduced braking power from contaminated fluid
- Uneven pad wear from stuck calipers
- ABS sensor malfunctions causing warning lights
Search Specifications
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Subaru Legacy platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel-mounted
Dimensions
- Front Rotor Diameter
- 11.6 inches / 294.6 mm
- Rear Rotor Diameter
- 11.3 inches / 287 mm
- Front Rotor Thickness
- 0.98 inches / 25 mm
- Rear Rotor Thickness
- 0.79 inches / 20 mm
- Brake Pad Thickness
- 0.47 inches / 12 mm
- Caliper Piston Diameter
- 2.36 inches / 60 mm (front), 1.57 inches / 40 mm (rear)
- Brake Line Length
- 72 inches / 1828.8 mm
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- ABS (Anti-lock Braking System)
- Electronic Brake-force Distribution (EBD)
- Brake Assist
- High-temperature resistance
- Durability
-
- Corrosion-resistant rotors
- Long-lasting ceramic pads
- Reinforced brake lines
- Maintenance
-
- Wear indicators on brake pads
- Easy-access caliper design
- Replaceable components
- Safety
-
- Integrated ABS sensors
- Automatic brake force adjustment
- Emergency brake assist
- Comfort
-
- Low noise operation
- Smooth braking feel
- Minimal brake dust
Safety Features
- Active Safety
-
- ABS prevents wheel lock-up
- EBD optimizes braking force
- Passive Safety
-
- High-strength calipers
- Reinforced brake lines
- Emergency Features
-
- Brake Assist for panic stops
- Automatic brake force adjustment
Comfort Features
- Noise Reduction
-
- Ceramic pads reduce squeal
- Vibration-dampening rotors
- Pedal Feel
-
- Smooth hydraulic pressure
- Consistent braking response
- Maintenance Ease
-
- Easy pad replacement
- Accessible caliper bolts
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Torque wrench
- Maintenance Kits
-
- Brake pad and rotor kit
- Caliper rebuild kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for wear
- Test ABS functionality
- Lubricate caliper pins
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles
Warranty
- Brake Pads
- Miles: 12,000Years: 1Coverage: Manufacturer defects
- Rotors
- Miles: 24,000Years: 2Coverage: Warping and cracking
- Calipers
- Miles: 50,000Years: 5Coverage: Seal failure and piston issues
- Brake Lines
- Miles: 60,000Years: 5Coverage: Leaks and corrosion
Production Details
- Manufacturer
- Subaru Corporation
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly
- Quality Control
- Rotor inspection: Ultrasonic testing for defectsCaliper Testing: Hydraulic pressure testingFinal Assembly Check: Full system functionality test
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly manufacturing processes
- Reduced waste in production
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Production Time: 2 hours per set
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for wear
- Test ABS functionality
- Lubricate caliper pins
Replace brake fluid every 2 years or 30,000 miles
- Replace brake pads
- Resurface or replace rotors
- Flush brake fluid
- Inspect calipers for wear
- Check ABS sensors
Use only Subaru-approved brake fluid
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Rebuild or replace calipers
- Full ABS system check
- Brake system performance test
Major service may require specialized tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2005-2009 Subaru Outback models?
Are these brakes compatible with all 2005-2009 Subaru Outback models?
Yes, these brakes are designed to be compatible with all 2005-2009 Subaru Outback models, including both 2.5L and 3.0L engine variants. They meet OEM specifications and are suitable for both standard and turbocharged versions. Always verify your vehicle's trim and engine type before purchasing to ensure proper fitment.
Q2 What is the recommended maintenance schedule for Subaru Outback brakes?
What is the recommended maintenance schedule for Subaru Outback brakes?
Subaru recommends inspecting brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 3mm or less. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 30,000 miles or 2 years to maintain optimal performance.
Q3 How do I replace the brake pads on a 2005-2009 Subaru Outback?
How do I replace the brake pads on a 2005-2009 Subaru Outback?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotors. Compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and reattach the wheels. Test the brakes before driving to ensure proper installation.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to the back of the pads. If the issue persists, consider resurfacing or replacing the rotors and pads.
Q5 How can I optimize the performance of my Subaru Outback brakes?
How can I optimize the performance of my Subaru Outback brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Regularly inspect and maintain the braking system, including fluid levels and pad thickness. Avoid aggressive driving habits that cause excessive wear. Consider upgrading to performance brake components for improved stopping power and heat dissipation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2005-2009 Subaru Outback Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2005-2009 Subaru Outback models.
Subaru Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in 2005-2009 Subaru Outback models.
Subaru Outback Brake Parts Catalog
Coming SoonCatalog listing OEM and aftermarket brake components for 2005-2009 Subaru Outback models.
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Technical Information
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