Subaru Subaru Outback 2015-2019 Emissions & Sensors Specifications
Subaru Subaru Outback 2015-2019

Subaru Subaru Outback 2015-2019 Emissions & Sensors Specifications

Explore the detailed emissions sensors specifications for the 2015-2019 Subaru Outback. Learn about sensor types, locations, functions, and compatibility for maintenance, repair, and diagnostics.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2015-2019 Subaru Outback. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. The document is organized into sections for easy navigation, with subsections detailing specific aspects of the emissions system. Use the search and navigation instructions to quickly find relevant information.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter'. The search results will highlight relevant sections and subsections for quick access.

Navigate through the document using the table of contents. Each major section is divided into subsections, which can be expanded to view detailed technical points. Use the quick reference section for a summary of key specifications.

Key Specifications

Front O2 Sensor Voltage Range

0.1V to 0.9V

Rear O2 Sensor Voltage Range

0.1V to 0.9V

Catalyst Temperature Range

400°C to 800°C

EGR Valve Position Range

0% to 100%

EGR Temperature Range

50°C to 300°C

Available Specifications

Oxygen (O2) Sensors

This section covers the oxygen sensors used in the 2015-2019 Subaru Outback, including their location, function, and maintenance. Oxygen sensors are critical for monitoring the air-fuel ratio and ensuring optimal engine performance and emissions control.

Front O2 Sensor
  • Located upstream of the catalytic converter
  • Monitors the air-fuel ratio in real-time
  • Sends data to the Engine Control Unit (ECU)
  • Typically requires replacement every 60,000-90,000 miles
  • Part number: 22641AA31A
  • Operating temperature range: -40°C to 900°C
Rear O2 Sensor
  • Located downstream of the catalytic converter
  • Monitors catalytic converter efficiency
  • Sends data to the ECU for emissions compliance
  • Replacement interval similar to front O2 sensor
  • Part number: 22641AA32A
  • Operating temperature range: -40°C to 800°C

Catalytic Converter Sensors

This section details the sensors associated with the catalytic converter, which play a vital role in reducing harmful emissions. These sensors ensure the catalytic converter is functioning correctly and meeting emissions standards.

Catalyst Temperature Sensor
  • Monitors the temperature of the catalytic converter
  • Prevents overheating and damage
  • Sends data to the ECU for real-time adjustments
  • Part number: 22690AA010
  • Operating temperature range: -40°C to 1000°C
  • Replacement interval: 100,000 miles
Catalyst Efficiency Sensor
  • Measures the efficiency of the catalytic converter
  • Detects any drop in performance
  • Triggers the Check Engine Light if issues are detected
  • Part number: 22690AA020
  • Operating temperature range: -40°C to 800°C
  • Replacement interval: 100,000 miles

Exhaust Gas Recirculation (EGR) Sensors

This section explains the role of EGR sensors in reducing nitrogen oxide (NOx) emissions by recirculating a portion of exhaust gases back into the engine. It covers their operation, maintenance, and troubleshooting.

EGR Valve Position Sensor
  • Monitors the position of the EGR valve
  • Ensures proper recirculation of exhaust gases
  • Sends data to the ECU for precise control
  • Part number: 14035AA000
  • Operating temperature range: -40°C to 150°C
  • Replacement interval: 75,000 miles
EGR Temperature Sensor
  • Measures the temperature of recirculated exhaust gases
  • Prevents overheating and engine damage
  • Sends data to the ECU for adjustments
  • Part number: 14035AA010
  • Operating temperature range: -40°C to 300°C
  • Replacement interval: 75,000 miles

Component Specifications

Overview

Type
Oxygen (O2) and Nitrogen Oxide (NOx) sensors
Configuration
Dual-sensor system (upstream and downstream)
Platform
Integrated with Subaru Engine Control Unit (ECU)
Material
High-temperature ceramic and stainless steel
Location
Exhaust manifold and catalytic converter

Dimensions

Length
3.15 inches (80 mm)
Diameter
0.98 inches (25 mm)
Thread Size
M18 x 1.5
Wire Length
24 inches (610 mm)
Operating Temperature
-40°F to 1562°F (-40°C to 850°C)
Weight
0.33 lbs (150 g)
Voltage Range
0.1V to 0.9V

Materials

Sensor Element
Zirconium dioxide ceramic
Housing
Stainless steel 304
Wiring
High-temperature PTFE insulation
Seal
High-temperature silicone

Features

Performance
  • Real-time exhaust gas analysis
  • Wideband oxygen sensing
  • Fast response time (less than 100ms)
  • Self-diagnostic capability
Durability
  • Resistant to thermal shock
  • Corrosion-resistant housing
  • Sealed against moisture ingress
integration
  • CAN bus communication
  • ECU feedback loop
  • Onboard diagnostics (OBD-II compliant)
Environmental
  • Low power consumption
  • Recyclable materials
  • Compliant with Euro 6 and EPA Tier 3 standards

Safety Features

Thermal Protection
  • Overheat shutdown
  • Thermal insulation
Electrical Safety
  • Short-circuit protection
  • Reverse polarity protection
Mechanical Safety
  • Vibration-resistant design
  • Impact-resistant housing

Comfort Features

installation
  • Plug-and-play design
  • Standardized connectors
Maintenance
  • Easy access for replacement
  • Tool-free removal
Noise Reduction
  • Vibration-dampening mounts
  • Quiet operation

Accessories

installation Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire harness clips
Replacement Parts
  • Sensor gaskets
  • Heat shields
  • Wiring harness extensions
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Signal simulator

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response time
  • Clean sensor threads
  • Verify ECU communication
Maintenance Notes
Avoid using silicone-based sealants near the sensor

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Sensor failure affecting emissions
Extended Warranty
Miles: 100,000
Years: 10
Coverage: Optional extended coverage
Warranty Terms
Excludes damage from improper installation or contamination

Production Details

Manufacturer
Denso Corporation
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Laser welding
Quality Control
Testing: Thermal cycling, Vibration testing, Signal accuracy verification
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Output: 2 million units
Defect Rate: Less than 0.1%

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring for damage
  • Check for exhaust leaks near the sensor
  • Test sensor response time using diagnostic tool
  • Verify ECU communication codes

Ensure no contaminants are present on the sensor

60,000
60
  • Replace sensor if response time exceeds specifications
  • Clean sensor threads and apply anti-seize compound
  • Inspect heat shield integrity
  • Perform full emissions system diagnostic

Use only OEM-approved replacement parts

100,000
120
  • Replace both upstream and downstream sensors
  • Inspect and replace wiring harness if necessary
  • Perform catalytic converter efficiency test
  • Reset ECU adaptations

Critical to maintain emissions compliance at this interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 2015-2019 Subaru Outback models?

The emissions sensors are designed to be compatible with all 2015-2019 Subaru Outback models, including both 2.5L and 3.6L engine variants. These sensors meet OEM specifications and are calibrated to work seamlessly with the vehicle's onboard diagnostics system. However, it is recommended to verify compatibility using your vehicle's VIN or consult a Subaru dealer for confirmation.

Q2

What maintenance is required for emissions sensors?

Emissions sensors require minimal maintenance but should be inspected during routine service intervals, typically every 30,000 miles. Ensure the sensors are free of debris, corrosion, or damage. Regularly check for error codes using an OBD-II scanner. If a sensor fails, it should be replaced promptly to maintain optimal emissions performance and avoid potential engine issues.

Q3

How do I install or replace an emissions sensor in a 2015-2019 Subaru Outback?

To install or replace an emissions sensor, first, locate the sensor near the exhaust system. Disconnect the electrical connector and use an appropriate wrench to remove the sensor. Install the new sensor by threading it in by hand to avoid cross-threading, then tighten to the specified torque. Reconnect the electrical connector and clear any error codes using an OBD-II scanner.

Q4

What should I do if my emissions sensor triggers a check engine light?

If the check engine light is triggered, use an OBD-II scanner to read the error code. Common codes include P0420 (catalyst efficiency) or P0135 (oxygen sensor circuit). Inspect the sensor for damage or contamination. Clean or replace the sensor if necessary. If the issue persists, check the wiring and connectors for faults or consult a professional mechanic.

Q5

How can I optimize the performance of my emissions sensors?

To optimize performance, ensure your vehicle's engine is well-maintained with regular oil changes, air filter replacements, and spark plug checks. Use high-quality fuel to reduce sensor contamination. Avoid short trips, as they can prevent the sensor from reaching optimal operating temperature. Periodically inspect the exhaust system for leaks, which can affect sensor accuracy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2019 Subaru Outback Service Manual

Coming Soon

Comprehensive service manual covering all aspects of vehicle maintenance, including emissions system diagnostics and sensor replacement procedures.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Latest updates and recommendations for emissions sensor maintenance and troubleshooting for 2015-2019 Subaru Outback models.

Subaru Outback Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM parts and accessories, including emissions sensors, for 2015-2019 Subaru Outback models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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