Subaru Subaru Outback 2015-2019 Exhaust Specifications
Subaru Subaru Outback 2015-2019

Subaru Subaru Outback 2015-2019 Exhaust Specifications

Explore detailed exhaust system specifications for the 2015-2019 Subaru Outback, including catalytic converter, muffler, pipes, and oxygen sensor details. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2015-2019 Subaru Outback. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover major aspects of the exhaust system, including materials, design, and key specifications.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Exhaust Pipe Diameter

2.25 inches

Catalytic Converter Efficiency

95% reduction in emissions

Muffler Weight

12.5 lbs

Exhaust System Lifespan

8-10 years

Noise Level

72 dB at idle

Available Specifications

Exhaust System Components

This section covers the primary components of the exhaust system, including the muffler, catalytic converter, exhaust pipes, and sensors. Learn about their functions, materials, and placement within the vehicle.

Muffler
  • Constructed from stainless steel for durability
  • Designed to reduce exhaust noise effectively
  • Located at the rear of the vehicle
  • Features a dual-tip design for improved aesthetics
  • Resistant to corrosion and high temperatures
Catalytic Converter
  • Uses a honeycomb structure coated with precious metals
  • Reduces harmful emissions by converting pollutants
  • Positioned close to the engine for optimal efficiency
  • Complies with EPA and CARB emissions standards
  • Includes oxygen sensors for monitoring performance
Exhaust Pipes
  • Made from aluminized steel for longevity
  • Designed to minimize backpressure
  • Features a mandrel-bent construction for smooth airflow
  • Includes heat shields to protect surrounding components
  • Available in single or dual configurations

Performance and Efficiency

This section focuses on the performance characteristics of the exhaust system, including airflow dynamics, noise reduction, and fuel efficiency improvements. Understand how the design enhances the vehicle's overall performance.

Airflow Dynamics
  • Optimized pipe diameter for balanced backpressure
  • Smooth bends to reduce turbulence
  • Enhances engine scavenging for better power output
  • Supports turbocharged models with minimal restriction
  • Improves throttle response and acceleration
Noise Reduction
  • Utilizes advanced sound-dampening materials
  • Tuned to produce a sporty yet quiet exhaust note
  • Reduces cabin noise for a comfortable ride
  • Complies with noise regulations in all markets
  • Includes resonators for additional sound control
Fuel Efficiency
  • Reduces exhaust backpressure for better fuel economy
  • Supports efficient combustion with proper airflow
  • Minimizes energy loss through heat dissipation
  • Enhances overall engine efficiency
  • Contributes to lower CO2 emissions

Maintenance and Durability

This section provides guidance on maintaining the exhaust system, including inspection intervals, common issues, and tips for extending its lifespan. Learn how to keep the system in optimal condition.

Inspection and Cleaning
  • Inspect exhaust system every 12,000 miles
  • Check for rust, cracks, and loose components
  • Clean exterior surfaces to prevent corrosion
  • Use specialized cleaners for catalytic converters
  • Ensure all connections are tight and secure
Common Issues
  • Rust due to exposure to moisture and road salt
  • Cracks in exhaust pipes from thermal stress
  • Clogged catalytic converters from oil or fuel contamination
  • Loose or damaged hangers causing rattling noises
  • Failed oxygen sensors affecting emissions
Lifespan Extension
  • Apply anti-corrosion coatings to vulnerable areas
  • Avoid short trips to prevent moisture buildup
  • Use high-quality fuel to reduce contamination
  • Replace worn components promptly
  • Follow manufacturer-recommended maintenance schedules

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Single exit, dual tip
Platform
Subaru Global Platform
Material
Stainless steel
Location
Rear-mounted

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.72 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Tailpipe Diameter
3.5 inches (8.89 cm)
Tailpipe Length
12 inches (30.48 cm)

Materials

Exhaust Pipe
409 stainless steel
Muffler
Aluminized steel
Tailpipe
304 stainless steel
Gaskets
Graphite composite
Hangers
Rubber with steel core

Features

Performance
  • Optimized flow design
  • Reduced back pressure
  • Enhanced exhaust scavenging
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Noise Reduction
  • Tuned muffler design
  • Acoustic dampening materials
  • Resonator integration
Emissions
  • Catalytic converter integration
  • O2 sensor compatibility
  • EPA compliant
Aesthetics
  • Polished tailpipe finish
  • Dual-tip design
  • Integrated heat shield

Safety Features

Heat Management
  • Heat shields
  • Thermal insulation
  • Cooling fins
Structural integrity
  • Reinforced welds
  • Impact-resistant materials
  • Flexible joints
Emission Control
  • Catalytic converter
  • O2 sensors
  • Check engine light integration

Comfort Features

Noise Level
72 dB at idle, 85 dB at full throttle
Vibration Dampening
  • Rubber hangers
  • Flexible joints
  • Muffler insulation
Heat Dissipation
  • Heat shields
  • Thermal coatings
  • Ventilated design

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Stainless steel headers
Aesthetic Upgrades
  • Chrome tailpipe tips
  • Carbon fiber exhaust covers
  • Custom exhaust wraps
Maintenance Tools
  • Exhaust hanger removal tool
  • O2 sensor socket
  • Exhaust sealant

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Inspect catalytic converter
  • Check O2 sensors
  • Inspect heat shields
Maintenance Notes
Regular inspection recommended for rust-prone areas

Warranty

Parts Warranty
Miles: 60,000
Years: 5
Coverage: Manufacturer defects
Corrosion Warranty
Miles: 100,000
Years: 7
Coverage: Perforation due to rust
Labor Warranty
Miles: 36,000
Years: 3
Coverage: Replacement labor
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and O2 sensors

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Pressure testing
  • Surface treatment
Quality Control
inspection: 100% pressure and leak testing
Tolerances: ±0.5mm on all dimensions
Finish: Visual and tactile inspection
Sustainability Practices
  • Recycled materials
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Energy Usage: 15 kWh per unit

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts
  • Inspect catalytic converter
  • Check O2 sensors
  • Inspect heat shields

Pay special attention to rust-prone areas

60,000
48
  • Replace exhaust gaskets
  • Check and tighten all connections
  • Inspect muffler for damage
  • Test exhaust back pressure
  • Verify emission levels

Use torque wrench for proper tightening

100,000
84
  • Replace catalytic converter if needed
  • Replace O2 sensors
  • Inspect and replace hangers if necessary
  • Check entire system for corrosion
  • Perform full emission system test

Consider complete system replacement if significant corrosion is present

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2015-2019 Subaru Outback models?

This exhaust system is designed to be compatible with all 2015-2019 Subaru Outback models, including both 2.5L and 3.6L engine variants. It is engineered to meet OEM specifications, ensuring a perfect fit and optimal performance. However, it is recommended to verify your vehicle's specific trim and engine type before purchase to ensure compatibility.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting hardware is secure and check the gaskets for wear. Cleaning the exterior with a mild detergent can prevent corrosion. If you notice unusual noises or reduced performance, have the system inspected by a professional immediately.

Q3

How do I install or replace the exhaust system on my Subaru Outback?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the mounting bolts and hangers. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all bolts to the manufacturer's torque specifications and double-check for leaks or misalignment before lowering the vehicle.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose bolts, cracked pipes, or worn gaskets. Tighten or replace any faulty components. If the issue persists, consult a professional mechanic to diagnose and resolve the problem to avoid further damage.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of obstructions and leaks. Regularly inspect and clean the system to prevent corrosion. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow and power. Always follow the manufacturer's recommendations for maintenance and avoid modifications that could void your warranty.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2019 Subaru Outback Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and replacing the exhaust system, including torque specifications and troubleshooting tips.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines recent updates and improvements to the exhaust system, including part revisions and installation guidelines.

Subaru Outback Exhaust Parts Catalog

Coming Soon

A comprehensive catalog of OEM and aftermarket exhaust components, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Subaru Specs. All rights reserved.