Subaru Subaru WRX 2002-2007 Fuel System Specifications
Subaru Subaru WRX 2002-2007

Subaru Subaru WRX 2002-2007 Fuel System Specifications

Explore the detailed fuel specifications for the 2002-2007 Subaru WRX, including fuel type, octane rating, and system components. This guide is essential for maintenance, upgrades, and troubleshooting.

Updated

Overview Specifications

This document provides detailed fuel specifications and related information for the 2002-2007 Subaru WRX. It is designed to help owners and enthusiasts understand the fuel requirements, performance, and maintenance tips for optimal vehicle operation. Use the search functionality to find specific terms or navigate through sections for comprehensive details on fuel types, consumption, and system components.

How to Use

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Key Specifications

Fuel Type

Premium Unleaded (91+ Octane)

Fuel Tank Capacity

60 liters (15.9 gallons)

City MPG

18-20 MPG

Highway MPG

24-26 MPG

Fuel Pump Capacity

145 L/h

Available Specifications

Fuel Requirements

This section outlines the fuel type, octane rating, and other requirements for the 2002-2007 Subaru WRX. Adhering to these specifications ensures optimal engine performance and longevity.

Recommended Fuel Type
  • Premium unleaded gasoline with an octane rating of 91 or higher is required.
  • Using lower octane fuel may cause engine knocking and reduced performance.
  • Ethanol blends up to 10% (E10) are acceptable but not recommended for prolonged use.
  • Avoid using diesel or alternative fuels, as they can damage the engine.
Fuel System Components
  • The WRX features a multi-port fuel injection system for precise fuel delivery.
  • Fuel pump capacity is rated at 145 liters per hour (L/h) for consistent pressure.
  • The fuel tank has a capacity of 60 liters (15.9 gallons).
  • A high-flow fuel filter ensures clean fuel delivery to the engine.

Fuel Consumption

This section provides details on the fuel efficiency and consumption rates of the 2002-2007 Subaru WRX under various driving conditions.

City and Highway Mileage
  • City driving averages 18-20 miles per gallon (MPG).
  • Highway driving averages 24-26 MPG.
  • Combined fuel economy is approximately 21 MPG.
  • Aggressive driving can reduce mileage by up to 25%.
Factors Affecting Consumption
  • Cold weather can increase fuel consumption due to longer warm-up times.
  • Heavy loads or towing reduce fuel efficiency.
  • Proper tire inflation and regular maintenance improve mileage.
  • Using air conditioning can decrease MPG by 1-2 points.

Fuel System Maintenance

This section covers essential maintenance tips for the fuel system to ensure reliability and performance over time.

Regular Maintenance Tasks
  • Replace the fuel filter every 30,000 miles or as recommended.
  • Inspect fuel lines for leaks or wear every 12 months.
  • Clean fuel injectors every 60,000 miles to maintain efficiency.
  • Check the fuel pump for proper operation during routine service.
Troubleshooting Common Issues
  • Engine hesitation may indicate clogged fuel injectors.
  • Poor fuel economy can result from a faulty oxygen sensor.
  • Unusual noises from the fuel tank may signal a failing fuel pump.
  • Check engine light related to fuel system issues requires immediate diagnosis.

Component Specifications

Overview

Type
Gasoline
Octane Rating
91 (recommended)
Fuel System
Sequential Multi-Port Fuel Injection
Tank Capacity
15.9 gallons (60.2 liters)
Emission Standard
LEV (Low Emission Vehicle)

Dimensions

Tank Length
34.5 inches (87.6 cm)
Tank Width
24.8 inches (63 cm)
Tank Height
12.2 inches (31 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Flow Rate
150 liters/hour (39.6 gallons/hour)
Fuel Filter Size
2.5 inches x 1.5 inches (6.35 cm x 3.81 cm)
Fuel injector Flow Rate
550 cc/min

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Nitrile rubber with steel reinforcement
Fuel Pump
Thermoplastic housing with stainless steel internals
Fuel Filter
Cellulose and resin composite
Fuel injectors
Stainless steel with Teflon seals

Features

Fuel Delivery
  • High-pressure fuel pump
  • Multi-port injection system
  • Variable fuel pressure regulation
Emission Control
  • Evaporative emissions system
  • Catalytic converter
  • Oxygen sensors
Safety
  • Rollover valve
  • Fuel cut-off inertia switch
  • Impact-resistant fuel tank
Monitoring
  • Fuel level sensor
  • Fuel pressure sensor
  • Fuel temperature sensor
Performance
  • High-flow fuel injectors
  • Optimized fuel rail design
  • Turbocharger-compatible fuel system

Safety Features

Tank Safety
  • Impact-resistant construction
  • Flame arrestor in filler neck
  • Rollover protection valve
Leak Prevention
  • Double-walled fuel lines
  • Automatic fuel shut-off
  • Leak detection system
Fire Prevention
  • Fuel pump cutoff during impact
  • Thermal protection for fuel lines
  • Flame-resistant materials

Comfort Features

Refueling
  • Easy-access fuel filler
  • Locking fuel cap
  • Fuel level indicator
Driving
  • Smooth fuel delivery
  • Consistent fuel pressure
  • Reduced fuel sloshing noise
Maintenance
  • Serviceable fuel filter
  • Accessible fuel pump
  • Durable fuel lines

Accessories

Performance
  • High-flow fuel pump
  • Upgraded fuel injectors
  • Adjustable fuel pressure regulator
Maintenance
  • Fuel system cleaner
  • Fuel filter replacement kit
  • Fuel line repair kit
Monitoring
  • Fuel pressure gauge
  • Air-fuel ratio meter
  • Fuel flow sensor

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump operation
  • Test fuel pressure
  • Clean fuel injectors
Maintenance Notes
Use only recommended fuel grade and additives

Warranty

Fuel Tank
Years: 5
Miles: 60,000
Coverage: Manufacturing defects
Fuel Pump
Years: 3
Miles: 36,000
Coverage: Mechanical failure
Fuel injectors
Years: 2
Miles: 24,000
Coverage: Clogging or leakage
Fuel System
Years: 7
Miles: 70,000
Coverage: Corrosion and leaks

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Injection molding for fuel tank
  • CNC machining for fuel injectors
  • Automated assembly for fuel pump
Quality Control
Pressure Testing: 100% of fuel tanks
Flow Testing: 100% of fuel injectors
Leak Testing: 100% of fuel lines
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Recyclable components
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Energy Efficiency: 95%

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Replace fuel filter
  • Inspect fuel lines for cracks or leaks
  • Check fuel pump operation
  • Test fuel pressure
  • Clean fuel injectors

Use only OEM or equivalent replacement parts

60,000
48
  • Replace fuel pump if necessary
  • Inspect fuel tank for corrosion
  • Check fuel system for leaks
  • Test evaporative emissions system
  • Replace fuel cap if damaged

Perform fuel system pressure test

100,000
84
  • Replace fuel pump assembly
  • Replace all fuel lines
  • Clean fuel tank
  • Replace fuel injectors
  • Perform complete fuel system diagnostic

Consider upgrading to high-performance components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is recommended for the 2002-2007 Subaru WRX?

The 2002-2007 Subaru WRX requires premium unleaded gasoline with an octane rating of 91 or higher. Using lower-octane fuel can lead to engine knocking, reduced performance, and potential long-term damage. The turbocharged engine is designed to optimize performance with higher-octane fuel, ensuring efficient combustion and power output.

Q2

What is the recommended maintenance schedule for the 2002-2007 Subaru WRX?

The 2002-2007 Subaru WRX requires regular maintenance to ensure optimal performance. Key intervals include oil changes every 3,000-5,000 miles, air filter replacement every 15,000 miles, and spark plug replacement every 60,000 miles. Additionally, inspect the timing belt every 105,000 miles and replace it if necessary. Regular checks of fluid levels, brakes, and tires are also essential.

Q3

How do I replace the fuel filter on a 2002-2007 Subaru WRX?

To replace the fuel filter on a 2002-2007 Subaru WRX, first, relieve fuel system pressure by disconnecting the fuel pump fuse and running the engine until it stalls. Locate the fuel filter near the rear passenger side wheel. Disconnect the fuel lines and mounting bracket, then remove the old filter. Install the new filter, reconnect the lines, and secure the bracket. Finally, reconnect the fuel pump fuse and start the engine to check for leaks.

Q4

What should I do if my 2002-2007 Subaru WRX is experiencing poor fuel economy?

Poor fuel economy in the 2002-2007 Subaru WRX can result from several issues. Check for clogged air filters, faulty oxygen sensors, or dirty fuel injectors. Ensure proper tire pressure and alignment, as these can impact efficiency. Additionally, inspect the fuel system for leaks or blockages. If the problem persists, consider having the engine control unit (ECU) scanned for error codes.

Q5

How can I optimize the performance of my 2002-2007 Subaru WRX?

To optimize performance, use premium fuel and consider upgrading to a high-flow air filter and exhaust system. Regularly maintain the turbocharger and intercooler to ensure efficient operation. Tuning the ECU with a performance chip or aftermarket software can also enhance power and throttle response. Additionally, ensure proper tire grip and suspension alignment for better handling.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2007 Subaru WRX Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2007 Subaru WRX.

Subaru Technical Service Bulletin for Fuel System

Coming Soon

Official bulletin addressing common fuel system issues and recommended solutions for the 2002-2007 WRX.

Subaru WRX Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts and accessories for the 2002-2007 Subaru WRX.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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