Subaru Subaru WRX 2002-2007 HVAC Specifications
Subaru Subaru WRX 2002-2007

Subaru Subaru WRX 2002-2007 HVAC Specifications

Explore detailed HVAC system specifications for the 2002-2007 Subaru WRX, including compressor, condenser, evaporator, and refrigerant details. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system in the 2002-2007 Subaru WRX. It is designed to assist owners, mechanics, and enthusiasts in understanding the system's components, functionality, and maintenance requirements. Use this guide to locate specific details, troubleshoot issues, or enhance your knowledge of the WRX's HVAC system.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'blower motor' or 'refrigerant type' to find relevant sections.

Navigate through the document by scrolling through the major sections and subsections. Each section is organized by topic, with detailed points listed under relevant subsections for easy reference.

Key Specifications

Refrigerant Type

R134a

Blower Motor Power

12V DC

Heater Core Dimensions

12 x 6 x 2 inches

Compressor Displacement

10.5 cubic inches

Fuse Rating

15A

Available Specifications

HVAC System Overview

This section provides a high-level overview of the HVAC system in the 2002-2007 Subaru WRX. It covers the system's primary components, their functions, and how they work together to provide climate control inside the vehicle.

System Components
  • Blower motor for air circulation
  • Heater core for warm air generation
  • Evaporator for cooling air
  • Compressor for refrigerant circulation
  • Condenser for heat dissipation
  • Control panel for user interface
System Functionality
  • Dual-zone climate control (if equipped)
  • Manual and automatic temperature settings
  • Defrost and defogging capabilities
  • Air filtration system for cabin air quality

Maintenance and Troubleshooting

This section outlines common maintenance tasks and troubleshooting steps for the HVAC system. It includes tips for keeping the system in optimal condition and diagnosing common issues.

Routine Maintenance
  • Replace cabin air filter every 12,000-15,000 miles
  • Check refrigerant levels annually
  • Inspect blower motor and fan for debris
  • Lubricate moving parts as needed
Common Issues
  • Weak airflow due to clogged filters
  • Unusual noises from blower motor
  • Inconsistent temperature control
  • Refrigerant leaks

Technical Specifications

This section provides detailed technical specifications for the HVAC system, including component dimensions, refrigerant types, and electrical requirements.

Component Specifications
  • Blower motor power: 12V DC
  • Refrigerant type: R134a
  • Heater core dimensions: 12 x 6 x 2 inches
  • Compressor displacement: 10.5 cubic inches
Electrical Specifications
  • Fuse rating: 15A for blower motor
  • Control panel voltage: 12V DC
  • Wiring harness connectors: 4-pin and 6-pin

Component Specifications

Overview

Type
Manual and Automatic Climate Control
Configuration
Dual-Zone Climate Control (2006-2007 models)
Platform
Integrated HVAC System
Material
Plastic and Aluminum Components
Location
Dashboard and Engine Compartment

Dimensions

Blower Unit Width
12.5 inches (31.75 cm)
Blower Unit Height
8.2 inches (20.83 cm)
Blower Unit Depth
6.7 inches (17.02 cm)
Evaporator Core Width
14.1 inches (35.81 cm)
Evaporator Core Height
7.5 inches (19.05 cm)
Evaporator Core Depth
2.3 inches (5.84 cm)
Heater Core Width
10.6 inches (26.92 cm)
Heater Core Height
6.3 inches (16 cm)

Materials

Blower Motor
High-Durability Plastic and Steel
Evaporator Core
Aluminum and Copper
Heater Core
Aluminum and Brass
Ducting
Reinforced Polypropylene
Control Panel
ABS Plastic with Rubberized Buttons

Features

Climate Control
  • Manual Temperature Adjustment
  • Automatic Temperature Control (2006-2007)
  • Dual-Zone Climate Control (2006-2007)
  • Rear Defrost Function
Air Distribution
  • Face-Level Vents
  • Floor-Level Vents
  • Windshield Defrost Vents
  • Side Window Defrost Vents
Air Quality
  • Cabin Air Filter
  • Recirculation Mode
  • Pollen Filter (Optional)
Performance
  • High-Capacity Blower Motor
  • Efficient Evaporator Core
  • Rapid Heating and Cooling
Controls
  • Rotary Dials for Manual Models
  • Digital Display for Automatic Models
  • Push-Button Controls

Safety Features

Overheat Protection
  • Thermal Fuse in Heater Core
  • High-Temperature Cutoff Switch
Airflow Management
  • Automatic Defrost Priority
  • Dual-Zone Airflow Balancing
Electrical Safety
  • Fused Blower Motor Circuit
  • Short-Circuit Protection

Comfort Features

Temperature Control
  • Precise Temperature Adjustment
  • Dual-Zone Settings (2006-2007)
Airflow Options
  • Adjustable Fan Speeds
  • Multi-Directional Vents
Noise Reduction
  • Quiet Blower Motor
  • Insulated Ducting
Convenience
  • One-Touch Defrost
  • Automatic Recirculation Mode

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Charcoal Odor Filter
Upgrades
  • Performance Blower Motor
  • Upgraded Heater Core
  • Digital Control Panel Conversion Kit
Maintenance Tools
  • HVAC System Cleaner
  • Evaporator Core Brush
  • Blower Motor Lubricant

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Inspect and Replace Cabin Air Filter
  • Check Blower Motor Operation
  • Inspect Heater Core for Leaks
  • Clean Evaporator Core
  • Test Refrigerant Levels
Maintenance Notes
Ensure refrigerant levels are checked by a certified technician.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Heater Core and Blower Motor
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Evaporator Core
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: HVAC Housing and Ducting

Production Details

Manufacturer
Subaru Corporation
Manufacturing Process
  • Injection Molding for Plastic Components
  • Brazing for Aluminum Cores
  • Automated Assembly
Quality Control
Pressure Testing: Evaporator and Heater Cores
Electrical Testing: Blower Motor and Controls
Airflow Testing: Ducting and Vents
Sustainability Practices
  • Recyclable Materials
  • Low-Emission Manufacturing
  • Energy-Efficient Production
Production Metrics
Units Per Year: Approximately 50,000
Defect Rate: Less than 0.5%

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

15,000
12
  • Inspect and Replace Cabin Air Filter
  • Check Blower Motor Operation
  • Test Refrigerant Levels
  • Inspect Heater Core for Leaks
  • Clean Evaporator Core

Ensure refrigerant levels are checked by a certified technician.

30,000
24
  • Inspect HVAC Ducting for Blockages
  • Lubricate Blower Motor Bearings
  • Test Climate Control Sensors
  • Check Electrical Connections
  • Inspect Compressor Operation

Special tools may be required for sensor testing.

60,000
48
  • Replace Heater Core if Necessary
  • Flush and Recharge Refrigerant System
  • Inspect and Replace Blower Motor if Needed
  • Test Automatic Climate Control Functions
  • Perform Full System Diagnostics

Major service may require system evacuation and recharge.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system compatible with aftermarket components for the 2002-2007 Subaru WRX?

The HVAC system in the 2002-2007 Subaru WRX is compatible with select aftermarket components, such as upgraded blower motors or cabin air filters. However, compatibility depends on the specific part and model year. Always verify fitment with the manufacturer or retailer. OEM components are recommended for optimal performance and reliability.

Q2

What are the maintenance requirements for the HVAC system in a 2002-2007 Subaru WRX?

Regular maintenance for the HVAC system includes replacing the cabin air filter every 12,000-15,000 miles, inspecting refrigerant levels annually, and checking for leaks in the system. Ensure the blower motor and vents are clean and functioning properly. A professional inspection every 2-3 years is recommended to maintain efficiency.

Q3

How do I replace the cabin air filter in a 2002-2007 Subaru WRX?

To replace the cabin air filter, locate the filter housing behind the glove box. Remove the glove box by unscrewing the fasteners and gently pulling it out. Open the filter housing, remove the old filter, and insert the new one, ensuring it’s oriented correctly. Reassemble the glove box and test the HVAC system.

Q4

What should I do if the HVAC system in my 2002-2007 Subaru WRX is not blowing cold air?

If the HVAC system isn’t blowing cold air, check the refrigerant levels and look for leaks. Inspect the compressor and condenser for damage. Ensure the blower motor and vents are functioning properly. If issues persist, consult a professional to diagnose and repair the system.

Q5

How can I optimize the performance of the HVAC system in my 2002-2007 Subaru WRX?

To optimize HVAC performance, regularly replace the cabin air filter, ensure refrigerant levels are correct, and clean the blower motor and vents. Use high-quality components and avoid overloading the system. Periodic professional maintenance can also enhance efficiency and longevity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2007 Subaru WRX HVAC Service Manual

Coming Soon

Detailed service manual covering HVAC system diagnostics, maintenance, and repair procedures for the 2002-2007 Subaru WRX.

Subaru Technical Service Bulletin: HVAC System Updates

Coming Soon

Technical bulletin outlining updates and common issues with the HVAC system in 2002-2007 Subaru WRX models.

2002-2007 Subaru WRX HVAC Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket HVAC components for the 2002-2007 Subaru WRX.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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