Subaru Subaru WRX 2014-2021 Emissions & Sensors Specifications
Subaru Subaru WRX 2014-2021

Subaru Subaru WRX 2014-2021 Emissions & Sensors Specifications

Explore detailed specifications for emissions sensors in the 2014-2021 Subaru WRX. Learn about sensor types, locations, functions, and compatibility for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2014-2021 Subaru WRX. It is designed to assist technicians, enthusiasts, and owners in understanding the functionality, maintenance, and troubleshooting of these sensors. The document is organized into sections for easy navigation, with subsections breaking down specific components and their roles in the vehicle's emissions system.

How to Use

Use the search bar to find specific terms or sensor names. Enter keywords like 'O2 sensor' or 'catalytic converter' to quickly locate relevant sections.

Scroll through the document or use the table of contents to jump to major sections. Each section is divided into subsections for detailed information on specific topics.

Key Specifications

Upstream O2 Sensor Operating Temperature

Up to 800°C

Catalytic Converter Lifespan

10 years or 120,000 miles

EGR Valve Replacement Interval

75,000 miles

Downstream O2 Sensor Replacement Interval

150,000 miles

Primary Catalytic Converter Operating Temperature

400-600°C

Available Specifications

Oxygen Sensors

Oxygen sensors, also known as O2 sensors, are critical components in the emissions system. They monitor the oxygen levels in the exhaust gases and provide feedback to the engine control unit (ECU) to optimize the air-fuel mixture. This section covers the types, locations, and functions of O2 sensors in the 2014-2021 Subaru WRX.

Upstream O2 Sensor
  • Located before the catalytic converter
  • Measures oxygen content in exhaust gases pre-catalyst
  • Helps adjust fuel injection for optimal combustion
  • Typically uses a zirconia or titania element
  • Operates at high temperatures (up to 800°C)
  • Replacement interval: ~100,000 miles
Downstream O2 Sensor
  • Located after the catalytic converter
  • Monitors catalyst efficiency
  • Provides feedback to ensure emissions compliance
  • Uses similar technology to upstream sensors
  • Less prone to failure than upstream sensors
  • Replacement interval: ~150,000 miles

Catalytic Converters

The catalytic converter reduces harmful emissions by converting pollutants into less harmful gases. This section explains the role of the catalytic converter in the emissions system and how it interacts with the sensors.

Primary Catalytic Converter
  • Located close to the exhaust manifold
  • Reduces nitrogen oxides (NOx), carbon monoxide (CO), and hydrocarbons (HC)
  • Uses a honeycomb structure coated with precious metals
  • Operates at high temperatures (400-600°C)
  • Monitored by downstream O2 sensor
  • Lifespan: ~10 years or 120,000 miles
Secondary Catalytic Converter
  • Located further downstream in the exhaust system
  • Provides additional emissions reduction
  • Less critical than the primary converter
  • May not be present in all models
  • Also monitored by downstream O2 sensor
  • Lifespan: ~10 years or 120,000 miles

Exhaust Gas Recirculation (EGR) System

The EGR system reduces nitrogen oxide emissions by recirculating a portion of exhaust gases back into the combustion chamber. This section covers the components and sensors involved in the EGR system.

EGR Valve
  • Controls the flow of recirculated exhaust gases
  • Operates based on signals from the ECU
  • Can become clogged with carbon deposits
  • Regular cleaning or replacement may be required
  • Failure can cause rough idling or increased emissions
  • Replacement interval: ~75,000 miles
EGR Temperature Sensor
  • Monitors the temperature of recirculated gases
  • Provides feedback to the ECU for optimal EGR operation
  • Located near the EGR valve
  • Failure can trigger a check engine light
  • Replacement interval: ~100,000 miles
  • Requires calibration after replacement

Component Specifications

Overview

Type
Oxygen (O2) and NOx sensors
Configuration
Dual-sensor system (upstream and downstream)
Platform
Integrated with ECU for real-time monitoring
Material
High-temperature ceramic and stainless steel
Location
Exhaust manifold and catalytic converter

Dimensions

Sensor Length
3.15 inches (80 mm)
Sensor Diameter
0.79 inches (20 mm)
Thread Size
M18 x 1.5
Wire Length
24 inches (610 mm)
Operating Temperature
-40°F to 1562°F (-40°C to 850°C)
Voltage Range
0.1V to 0.9V
Response Time
0.1 seconds

Materials

Sensor Element
Zirconium dioxide ceramic
Housing
Stainless steel 304
Sealing Washer
Copper-plated steel
Wiring Insulation
High-temperature PTFE

Features

Monitoring
  • Real-time exhaust gas analysis
  • O2 concentration measurement
  • NOx emission detection
  • Catalytic converter efficiency monitoring
Durability
  • Resistant to thermal shock
  • Corrosion-resistant housing
  • Sealed against moisture ingress
  • Vibration-resistant design
Performance
  • Wide operating temperature range
  • Fast response time
  • Low power consumption
  • Self-diagnostic capabilities
integration
  • Direct ECU communication
  • CAN bus compatibility
  • Plug-and-play installation
  • Error code generation
Environmental
  • Compliant with Euro 5 and Euro 6 standards
  • Reduced false readings
  • Optimized for low emissions
  • Recyclable materials

Safety Features

Overheat Protection
  • Automatic shutdown at extreme temperatures
  • Thermal overload protection
Electrical Safety
  • Short-circuit protection
  • Reverse polarity protection
Mechanical Safety
  • Impact-resistant housing
  • Secure mounting system

Comfort Features

installation
  • Tool-free connector
  • Pre-calibrated settings
  • Universal fit design
Maintenance
  • Easy access for replacement
  • Self-cleaning function
  • Diagnostic port compatibility
Noise Reduction
  • Vibration-dampening design
  • Quiet operation

Accessories

installation Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire harness clips
Replacement Parts
  • Sealing washers
  • Protective caps
  • Extension harness
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Sensor tester

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response time
  • Clean sensor tip
  • Verify ECU communication
Maintenance Notes
Avoid using silicone-based sealants near the sensor

Warranty

Standard Warranty
Miles: 60,000
Years: 5
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Federal emissions compliance
Extended Warranty
Miles: 100,000
Years: 10
Coverage: Optional extended coverage
Warranty Terms
Void if tampered with or improperly installed

Production Details

Manufacturer
Denso Corporation
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Laser welding
  • Quality testing under simulated conditions
Quality Control
Testing: Thermal cycling, Vibration resistance, Electrical performance
Certifications: ISO 9001, ISO 14001, OEM standards
Sustainability Practices
  • Recycled materials in packaging
  • Energy-efficient production
  • Waste reduction initiatives
Production Metrics
Annual Output: 2 million units
Defect Rate: < 0.1%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

30,000
24
  • Inspect sensor wiring for damage
  • Check for exhaust leaks near the sensor
  • Test sensor response time using diagnostic tools
  • Verify ECU communication for error codes

Early inspection can prevent catalytic converter damage

60,000
60
  • Replace upstream O2 sensor
  • Clean sensor mounting area
  • Apply anti-seize compound during replacement
  • Test downstream sensor functionality

Use OEM or equivalent sensors for optimal performance

100,000
120
  • Replace both upstream and downstream sensors
  • Inspect catalytic converter efficiency
  • Perform full emissions system diagnostic
  • Reset ECU for new sensor calibration

Critical to maintain emissions compliance and engine performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 2014-2021 Subaru WRX models?

The emissions sensors for the 2014-2021 Subaru WRX are designed to be compatible with all trims and engine configurations within this model range. However, it is essential to verify the specific part number for your vehicle, as slight variations may exist between model years. Always cross-check with your vehicle's VIN or consult a Subaru dealer to ensure compatibility.

Q2

What maintenance is required for emissions sensors?

Emissions sensors require minimal maintenance but should be inspected during routine service intervals. Check for signs of wear, corrosion, or damage every 30,000 miles. Ensure the sensor connections are clean and secure. If the Check Engine Light illuminates, have the sensor diagnosed promptly to avoid potential emissions system issues.

Q3

How do I replace an emissions sensor on a 2014-2021 Subaru WRX?

To replace an emissions sensor, first, locate the sensor near the exhaust system. Disconnect the electrical connector and use an appropriate wrench to remove the sensor. Install the new sensor by threading it in by hand to avoid cross-threading, then tighten to the specified torque. Reconnect the electrical connector and clear any error codes using an OBD-II scanner.

Q4

What should I do if my emissions sensor fails?

If your emissions sensor fails, first check for loose connections or damaged wiring. Use an OBD-II scanner to retrieve error codes and identify the specific issue. Common solutions include cleaning the sensor, replacing damaged wiring, or installing a new sensor. If the problem persists, consult a professional mechanic for further diagnosis.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, ensure your engine is running efficiently by maintaining proper air-fuel ratios and using high-quality fuel. Regularly inspect and clean the sensor to prevent buildup of contaminants. Avoid harsh driving conditions that may expose the sensor to excessive heat or debris, which can degrade its performance over time.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2014-2021 Subaru WRX Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2014-2021 Subaru WRX, including emissions system details.

Subaru Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Latest updates and fixes for emissions sensors in 2014-2021 Subaru WRX models, including part revisions and installation instructions.

Subaru WRX Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2014-2021 Subaru WRX, including emissions sensors and related components.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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