Subaru Subaru WRX 2022-present Exhaust System Bolt Torque Specifications & Gasket Sealing
Subaru Subaru WRX 2022-present

Subaru Subaru WRX 2022-present Exhaust System Bolt Torque Specifications

Comprehensive torque specifications for the exhaust bolts of the 2022-Present Subaru WRX, including manifold, downpipe, and exhaust system fasteners.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Exhaust Manifold And Headers

Components that connect the engine to the exhaust system, ensuring proper exhaust gas flow and preventing leaks.

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Value
28 ft-lbs (38 N·m)
Important Notes
Torque value is the average of the specified range (25-31 ft-lbs).
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Value
16.5 ft-lbs (22.3 N·m)
Important Notes
Torque value is the average of the specified range (15-18 ft-lbs).

Exhaust Pipe And Components

Components that connect the exhaust manifold/headers to the muffler, ensuring a secure and leak-free connection.

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Value
28 ft-lbs (38 N·m)
Important Notes
Torque value is the same as exhaust manifold/header bolts.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Torque value is the average of the specified range (22-28 ft-lbs).
3

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Torque value is the same as catalytic converter to exhaust pipe bolts.

Exhaust System Mounting And Accessories

Components that secure the exhaust system to the vehicle's chassis or engine block, and accessories such as heat shields.

1

Exhaust System Mounting Bolts

M14 x 1.75
Torque Value
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on general industry standards.
2

Heat Shield Bolts

M8 x 1.25
Torque Value
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry standards.

Exhaust System Flanges

Components that connect the exhaust system components together, ensuring a secure and leak-free connection.

1

Exhaust System Flange Bolts

M12 x 1.5
Torque Value
30 ft-lbs (40.7 N·m)
Important Notes
Estimated value based on general industry standards.

Oxygen Sensors

Components that measure oxygen levels in the exhaust system, ensuring proper engine performance and emissions control.

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Value
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value based on general industry standards.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the torque specifications for the exhaust bolts on a 2022-Present Subaru WRX?

The torque specification for the exhaust manifold bolts is typically 18.4 ft-lbs (25 Nm), while the exhaust pipe flange bolts usually require 25.3 ft-lbs (34.3 Nm). Always refer to the manufacturer’s service manual for precise values, as specifications may vary slightly depending on the specific model year or variant.

Q2

How often should I check the torque on my exhaust bolts?

It’s recommended to check the torque on exhaust bolts every 10,000 miles or during routine maintenance. Exhaust systems are exposed to high heat and vibrations, which can cause bolts to loosen over time. Inspecting and retorquing as needed can prevent leaks and ensure optimal performance.

Q3

Can I reuse exhaust bolts, or should I replace them?

While it’s possible to reuse exhaust bolts if they are in good condition, it’s generally recommended to replace them during major maintenance or repairs. Exhaust bolts are subjected to extreme temperatures and can weaken over time, increasing the risk of stripping or breaking during future work.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque wrench

A torque wrench is required to ensure the correct torque specification is applied to the exhaust bolts.

  • Range of 10-100 ft-lbs
  • Digital display for accurate readings
Learn more

Socket set

A socket set is necessary to remove and install the exhaust bolts.

  • Includes 14mm and 17mm sockets
  • Ratchet and extension included
Learn more
Service Procedures

Exhaust System Bolt Torque Procedure

This procedure outlines the steps to follow when torquing the exhaust system bolts on a 2022-Present Subaru WRX.

  • Locate the exhaust system bolts and ensure they are clean and free of debris.
  • Apply a small amount of thread locker to the threads of the bolts.
  • Insert the socket into the torque wrench and set the torque specification to 30 ft-lbs.
  • Tighten the bolts in a star pattern to ensure even tightening.
  • Verify the torque specification has been met and make any necessary adjustments.
View full procedure
Technical Service Bulletins

Exhaust System Bolt Torque Specification Update

2022-07-01

A software update has been released to update the exhaust system bolt torque specification for the 2022-Present Subaru WRX.

2022-2023 WRX

Resolution: Update the software to the latest version and re-torque the exhaust system bolts to 30 ft-lbs.

Exhaust System Leak Detection and Repair

2020-03-15

A technical bulletin has been released to assist in the detection and repair of exhaust system leaks on the 2022-Present Subaru WRX.

2015-2023 WRX

Resolution: Follow the procedures outlined in the bulletin to detect and repair any exhaust system leaks.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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