Subaru Vehicle Models Subaru Legacy 2005-2009 Torque Specifications
Subaru Vehicle Models Subaru Legacy 2005-2009

Subaru Vehicle Models Subaru Legacy 2005-2009 Torque Specifications

Complete Subaru Vehicle Models Subaru Legacy 2005-2009 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

2.5l H4 Engine

Torque specifications for 2.5L-H4 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 22 ft-lbs (30 N·m) 2. 29 ft-lbs (39 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
4.1 ft-lbs (5.6 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
57.5 ft-lbs (78 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Ensure the camshaft sprocket is properly aligned with the timing marks.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
20.5 ft-lbs (28 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.

3.0l H6 Engine

Torque specifications for 3.0L-H6 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 22 ft-lbs (30 N·m) 2. 29 ft-lbs (39 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
4.5 ft-lbs (6 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing pressure.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.25
Torque Specification
57.5 ft-lbs (78 N·m)
Important Notes
Torque sequence is critical to prevent crankshaft misalignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Ensure proper rod bearing clearance before tightening.

Timing System

1

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Ensure the timing marks are aligned before tightening.
2

Timing Belt Tensioner Bolt

M8 x 1.25
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Ensure proper belt tension before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
20.5 ft-lbs (28 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing pressure.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
25.5 ft-lbs (35 N·m)
Important Notes
Ensure proper alignment of the exhaust manifold before tightening.

Lubrication System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
5.5 ft-lbs (7.5 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing pressure.
2

Oil Drain Plug

M14 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.

4eat Transmission

Torque specifications for 4eat Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M10 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is an average of the provided range (36-43 ft-lbs).
2

Transmission Bell Housing Bolts

M10 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is an average of the provided range (36-43 ft-lbs).
3

Transmission Crossmember Bolts

M10 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is an average of the provided range (36-43 ft-lbs).

Fluid Management

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
0.5 ft-lbs (0.7 N·m)
Important Notes
Torque value is an average of the provided range (49-69 in-lbs). Converted to ft-lbs and N·m.
2

Transmission Drain/Fill Plug

M14 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is an average of the provided range (29-36 ft-lbs).
3

Transmission Cooler Line Fittings

M12 x 1.25
Torque Specification
13 ft-lbs (17.5 N·m)
Important Notes
Torque value is an average of the provided range (12-14 ft-lbs).

Drivetrain Connection

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the provided range (37-43 ft-lbs).
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
166.5 ft-lbs (226 N·m)
Important Notes
Torque value is an average of the provided range (145-188 ft-lbs).
3

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is an average of the provided range (29-36 ft-lbs).

Internal Components

1

Valve Body Bolts

M6 x 1.0
Torque Specification
0.5 ft-lbs (0.7 N·m)
Important Notes
Torque value is an average of the provided range (49-69 in-lbs). Converted to ft-lbs and N·m.
2

Torque Converter Bolts

M8 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs).

External Components

1

Starter Motor Mounting Bolts

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is an average of the provided range (29-36 ft-lbs).
2

Shift Linkage Bolts

M6 x 1.0
Torque Specification
13 ft-lbs (17.5 N·m)
Important Notes
Torque value is an average of the provided range (12-14 ft-lbs).

5eat Transmission

Torque specifications for 5eat Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to maintain even pressure.
2

Transmission Crossmember Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar mounting bolts.

Fluid Management

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Use a crisscross pattern to ensure even sealing of the oil pan gasket.
2

Transmission Drain Plug

M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure the drain plug washer is replaced to prevent leaks.
3

Transmission Fill Plug

M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure the fill plug washer is replaced to prevent leaks.

Drivetrain Connection

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the drive axle before tightening.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
167 ft-lbs (226 N·m)
Important Notes
Estimated value based on similar axle nut specifications.
3

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure proper alignment of the drive shaft before tightening.

Internal Components

1

Torque Converter Bolts

M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Ensure the torque converter is properly seated before tightening.
2

Transmission Valve Body Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Use a crisscross pattern to ensure even pressure on the valve body.
3

Transmission Solenoid Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure solenoids are properly seated before tightening.

External Accessories

1

Starter Motor Mounting Bolts

M8 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure the starter motor is properly aligned before tightening.
2

Transmission Shift Linkage Bolts

M6 x 1.0
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Ensure the shift linkage is properly aligned before tightening.

Body

Torque specifications for Body

Wheels And Tires

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Critical for safety and structural integrity. Torque in a star pattern.

Fuel System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Ensures fuel tank stability and safety. Estimated value based on similar components.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensures a proper seal and prevents fuel leaks. Estimated value based on similar components.

Doors And Hinges

1

Door Hinge Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensures proper door alignment and smooth operation. Estimated value based on similar components.

Seats

1

Seat Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Critical for passenger safety and stability. Estimated value based on similar components.

Bumpers

1

Bumper Mounting Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensures proper alignment and structural integrity. Estimated value based on similar components.

Hood And Trunk

1

Hood Hinge Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensures proper hood alignment and smooth operation. Estimated value based on similar components.
2

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensures proper trunk lid alignment and smooth operation. Estimated value based on similar components.

Roof Rack

1

Roof Rack Mounting Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensures stability and safety of the roof rack. Estimated value based on similar components.

Interior Trim

1

Interior Trim Panel Fasteners

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensures a snug fit and prevents rattling or detachment. Estimated value based on similar components.

Brakes

Torque specifications for Brakes

Brake Caliper

1

Brake Caliper Bolts

M10 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Torque value is an average of the provided range (20-25 ft-lbs).
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque value is an average of the provided range (58-72 ft-lbs).

Brake Rotor

1

Brake Disc/Drum Retaining Bolts

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque value is an average of the provided range (58-72 ft-lbs).

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Torque value is an average of the provided range (16-22 ft-lbs).
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
13.5 ft-lbs (18 N·m)
Important Notes
Torque value is an average of the provided range (12-15 ft-lbs).

Brake Pedal

1

Brake Pedal Bracket Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Torque value is an average of the provided range (14-18 ft-lbs).

Abs System

1

ABS Sensor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs).

Wheel Assembly

1

Wheel Lug Nuts

M12 x 1.25
Torque Specification
79.5 ft-lbs (108 N·m)
Important Notes
Torque value is an average of the provided range (72-87 ft-lbs). Always use a star pattern for tightening.

Drivetrain

Torque specifications for Drivetrain

Engine Transmission Interface

1

Flywheel Bolts

M10 x 1.25
Torque Specification
57.5 ft-lbs (78 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the flywheel before tightening.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M12 x 1.5
Torque Specification
97.5 ft-lbs (132 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a holding tool to prevent crankshaft rotation during tightening.
3

Transmission Bellhousing Bolts

M10 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the transmission before tightening.

Transmission Assembly

1

Transmission Mounting Bolts

M8 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the transmission before tightening.
2

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
6.5 ft-lbs (8.8 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a torque wrench calibrated for low torque values.
3

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a new crush washer for each plug.
4

Transmission Crossmember Bolts

M10 x 1.25
Torque Specification
52.5 ft-lbs (71 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the crossmember before tightening.

Driveline Components

1

Drive Axle/Half Shaft Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the axles before tightening.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
166.5 ft-lbs (226 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a holding tool to prevent wheel rotation during tightening.
3

Propeller/Drive Shaft Bolts

M8 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the drive shaft before tightening.

Differential And Transfer Case

1

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a new crush washer for each plug.
2

Transfer Case Drain/Fill Plug

M12 x 1.5
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a new crush washer for each plug.
3

Differential Mounting Bolts

M10 x 1.25
Torque Specification
52.5 ft-lbs (71 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the differential before tightening.
4

Transfer Case Mounting Bolts

M8 x 1.25
Torque Specification
39.5 ft-lbs (53.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Ensure proper alignment of the transfer case before tightening.
5

Differential Cover Bolts

M6 x 1.0
Torque Specification
21 ft-lbs (28.5 N·m)
Important Notes
Torque value is the midpoint of the provided range. Use a new gasket and ensure proper alignment of the cover.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Bolt

M6 x 1.0
Torque Specification
6.5 ft-lbs (8.8 N·m)
Important Notes
Estimated value based on similar M6 bolts in electrical systems.

Battery System

1

Battery Terminal Nuts

M6 x 1.0
Torque Specification
5.5 ft-lbs (7.5 N·m)
Important Notes
Estimated value based on similar M6 bolts in electrical systems.

Starter System

1

Starter Motor Mounting Bolts

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated value based on similar M10 bolts in starter systems.

Charging System

1

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28.5 N·m)
Important Notes
Estimated value based on similar M8 bolts in charging systems.

Ac System

1

A/C Compressor Mounting Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28.5 N·m)
Important Notes
Estimated value based on similar M8 bolts in A/C systems.
2

A/C Line Fittings

M10 x 1.25
Torque Specification
13 ft-lbs (17.6 N·m)
Important Notes
Estimated value based on similar M10 fittings in A/C systems.

Electrical Grounding

1

Ground Strap Bolts

M6 x 1.0
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on similar M6 bolts in grounding systems.

Control Modules

1

ECU Mounting Bolts

M6 x 1.0
Torque Specification
6.5 ft-lbs (8.8 N·m)
Important Notes
Estimated value based on similar M6 bolts in control module systems.

Wiring Harness

1

Wiring Harness Clamp Bolts

M6 x 1.0
Torque Specification
6.5 ft-lbs (8.8 N·m)
Important Notes
Estimated value based on similar M6 bolts in wiring harness systems.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on typical M8 bolt torque for emissions components.

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated value based on typical M10 bolt torque for exhaust components.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.5
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated value based on typical M10 bolt torque for exhaust components.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated value based on typical M10 bolt torque for exhaust components.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated value based on typical M10 bolt torque for exhaust components.

Oxygen Sensors

1

Oxygen (O2) Sensor Mounting Nut

M18 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated value based on typical M18 bolt torque for O2 sensors.
2

Downstream O2 Sensor Mounting Nut

M18 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated value based on typical M18 bolt torque for O2 sensors.

Heat Shield

1

Catalytic Converter Heat Shield Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (13.5 N·m)
Important Notes
Estimated value based on typical M6 bolt torque for heat shields.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs / 30-39 Nm). Ensure proper sequence to avoid warping the manifold.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs / 30-39 Nm).

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs / 30-39 Nm).

Muffler

1

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs / 30-39 Nm).

Heat Shield

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs / 9-12 Nm).

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Torque value is an average of the provided range (30-40 ft-lbs / 40-54 Nm).

Exhaust Flange

1

Exhaust Flange Gasket Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Torque value is an average of the provided range (22-29 ft-lbs / 30-39 Nm).

Exhaust Hanger

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (21.7 N·m)
Important Notes
Torque value is an average of the provided range (14-18 ft-lbs / 19-24 Nm).

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on similar M6 bolts. Ensure injector O-rings are properly seated.
3

Fuel Pump Mounting Bolts

M10 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure the fuel pump gasket is properly seated before tightening.

Fuel Tank And Accessories

1

Fuel Tank Strap Bolts

M12 x 1.75
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Ensure straps are evenly tensioned to avoid tank distortion.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar M6 bolts. Ensure gasket is properly seated.
3

Fuel Tank Sender Unit Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure the sender unit gasket is properly seated before tightening.

Fuel Filtration And Regulation

1

Fuel Filter Bolt/Nut

M10 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Ensure the filter housing is properly aligned before tightening.
2

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on similar M6 bolts. Ensure regulator is properly seated.

Fuel Cap

1

Fuel Cap

N/A
Torque Specification
N/A
Important Notes
Hand-tighten until the cap clicks. Do not over-tighten.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
21 ft-lbs (28.5 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Ac Lines

1

A/C Line Fittings

M8 x 1.25
Torque Specification
13 ft-lbs (17.6 N·m)
Important Notes
Use a torque wrench to avoid over-tightening, which can damage fittings.

Evaporator

1

Evaporator Housing Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (13.6 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
10 ft-lbs (13.6 N·m)
Important Notes
Estimated value based on similar M8 fittings in HVAC systems.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (13.6 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Condenser

1

Condenser Mounting Bolts

M8 x 1.25
Torque Specification
13.5 ft-lbs (18.3 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Control Panel

1

HVAC Control Panel Mounting Screws

M4 x 0.7
Torque Specification
0.9 ft-lbs (1.2 N·m)
Important Notes
Use a torque screwdriver to avoid over-tightening.

Suspension

Torque specifications for Suspension

Strut Shock Absorber

1

Strut/Shock Absorber Mounting Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent misalignment.
2

Strut Tower Mounting Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on similar components.
3

Lower Strut Mounting Bolts

M12 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on similar components.

Control Arm Ball Joint

1

Control Arm Bolts

M14 x 1.5
Torque Specification
52 ft-lbs (71 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent misalignment.
2

Ball Joint Nut

M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Ensure the ball joint is properly seated before tightening.

Steering Components

1

Tie Rod End Nut

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the tie rod end is properly seated before tightening.
2

Steering Knuckle Bolts

M12 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value based on similar components.

Sway Bar

1

Sway Bar Link Nut

M10 x 1.25
Torque Specification
34 ft-lbs (46 N·m)
Important Notes
Ensure the sway bar link is properly seated before tightening.

Wheel Hub

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
1. 80 ft-lbs (108 N·m)
Important Notes
Always use a crisscross pattern when tightening wheel lug nuts.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
166 ft-lbs (225 N·m)
Important Notes
Ensure the axle nut is properly seated before tightening.

Subframe

1

Subframe Mounting Bolts

M14 x 1.5
Torque Specification
1. 80 ft-lbs (108 N·m)
Important Notes
Estimated value based on similar components.

Rear Suspension

1

Rear Trailing Arm Bolts

M12 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated value based on similar components.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque for the lug nuts on a 2005-2009 Subaru Legacy?

The recommended torque for the lug nuts on a 2005-2009 Subaru Legacy IS 103 ft-lbs (140 Nm).

Q2

What IS the proper procedure for tightening lug nuts on a 2005-2009 Subaru Legacy?

Tighten the lug nuts in a star pattern to ensure even distribution of force. Use a torque wrench to achieve the recommended torque of 103 ft-lbs (140 Nm).

Q3

What are some common mistakes to avoid when tightening lug nuts?

Avoid overtightening lug nuts, as this can damage the threads or warp the brake rotors. Also, avoid using impact wrenches, as they can apply excessive force and damage the lug nuts or wheels.

Q4

What are the consequences of incorrect torque on lug nuts?

Incorrect torque on lug nuts can lead to loose wheels, which can cause serious accidents. Overtightening can also damage the threads or warp the brake rotors.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (ft-lb)

Necessary for tightening fasteners to the correct torque specification as recommended in the service manual. Different sizes may be required for different torque ranges.

Learn more
Service Procedures
Technical Service Bulletins

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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